If you have pre-customised this work section using the "questions and answers" provided as part of the downloading process, it may be necessary to amend some clauses to suit the final project-specific version.
The section must still be checked and customised to suit the project being specified, by removing any other irrelevant details and adding project-specific details and selections.
This section relates to the manufacture, supply and installation of Steelformers Ceiling Batten System direct fixed ceiling batten system, comprising of:
Modify/expand this clause to suit requirements of this specification section.
This section refers to a concealed suspension furring channel system supporting screw-fixed flush-finished plasterboard or other sheet material.
For specific technical information contact Steelformers, refer to MANUFACTURER DOCUMENTS.
Refer to 5113G GIB® PLASTERBOARD LININGS for stopping of plasterboard sheets.
Include cross references to other sections where these contain related work.
The following abbreviations apply specifically to this section:
BMT | Base Metal Thickness |
FRR | Fire resistance rating |
NRC | Noise reduction coefficient |
CAC | Ceiling attenuation class |
Refer to general section 1232 INTERPRETATION & DEFINITIONS for abbreviations used throughout the specification.
Refer to the general section 1233 REFERENCED DOCUMENTS. The following documents are specifically referred to in this section:
NZBC B1/VM1 | Structure general |
NZBC B2/AS1 | Durability |
Structural design actions - General principles | |
Structural design actions - Permanent, imposed and other actions | |
AS/NZS 1170.2: 2011 | Structural design actions - Wind actions |
Structural design actions - Earthquake actions - New Zealand | |
AS 1397 | Continuous hot-dip metallic coated steel sheet and strip - Coatings of zinc and zinc alloyed with aluminium and magnesium |
Gypsum plasterboard | |
Gypsum linings - Application and finishing | |
Suspended ceilings - Design and installation | |
Seismic performance of engineering systems in buildings | |
AS/NZS 4600:2005 | Cold-formed steel structures |
AS/NZS 4600:2005 Amendment 1 is cited by NZBC, but AS/NZS 4600:2018 has not at the time of writing been cited by NZBC. This section uses the 2005 Amendment 1 version as an Acceptable Solution; consult with the BCA as to their requirements if you want to use the 2018 version as an Alternative Solution.
Note: AS/NZS 1170.2:2011 is cited in NZBC B1/VM1 Structure at the time of writing. The new version AS/NZS 1170.2:2021 is not yet cited. Amend the section by removing the year reference if using the 2021 version and amend the section accordingly.
Delete from the DOCUMENTS clause any document not cited. List any additional cited documents.
The following are related documents and if referred to in the work section need to be added to the list of DOCUMENTS.
BRANZ BU 369 | Fitting tolerances |
BRANZ BU 519 | Fasteners selection |
Manufacturer and supplier documents relating to work in this section are:
Steelformers Ceiling Batten System Factsheet.
Steelformers Ceiling Batten System Installation Guide.
Technical and Installation Manual GIB® Fire Rated Systems 2012.
New Zealand Steel - Durability Statement, for GALVSTEEL®
BRANZ Appraisal 1143 (2020) - The Steelformers Ceiling Batten System.
List documents relating to this part of the work, i.e. technical product/system specifications, test reports, appraisals, certification, etc. Normally they will be referred to in the text by the abbreviated title.
Manufacturer/supplier contact details
Company: | Taranaki Steelformers Limited |
Web: | |
Email: | NPOffice@steelformers.co.nz |
Telephone: | 0800 655 142 (Head Office) |
It is important to ensure that all personnel on site have access to accurate, up to date technical information on the many products, materials and equipment used on a project. In most cases individual products are not used in isolation, but form part of a building process. Also a particular manufacturer and/or supplier requirements for handling, storage, preparation, installation, finishing and protection of their product can vary from what might be considered the norm. Access to technical information can help overcome this potential problem.
Provide a material manufacturer/supplier warranty:
15 years | For Steelformers branded products against defects in materials under normal use. |
Refer to the general section 1237 WARRANTIES for additional requirements.
~ years to ~ years are the sort of warranty periods that can be expected depending on material selection and project conditions. Check with the manufacturer/supplier for their specific periods.
Refer to 1270 CONSTRUCTION for requirements relating to qualifications.
Work to be completed by, or under the supervision of, a Licensed Building Practitioner (with the relevant license class), competent and familiar with the materials and techniques specified.
Substitutions are not permitted to any of the specified systems, components and associated products listed in this section.
Refer to the general section 1235 SHOP DRAWINGS for the requirements for submission and review and the provision of final shop drawings.
Provide shop drawings to show the general arrangement including, but not be limited to:
The general section 1235 SHOP DRAWINGS describes the process of submission and review of shop drawings. Use this clause to describe the specific requirements of what the required shop drawings are to include.
Steelformers offer an engineering design service, delivering project specific documentation prior to consent and tender as an alternative to the Shop Drawing process.
By contacting Steelformers through the Masterspec work section support function, the design service can be coordinated with this specification section and other consultant documentation. Steelformers project specific documentation can be attached within the specification Contract Appendix.
Re-run the Q&A if required to obtain the Steelformers design service clause content. Delete this clause if using the Steelformers design service.
Refer to SELECTIONS for project specific design documentation facilitated by Steelformers, generally consisting of:
Steelformers offer an engineering design service, delivering project specific documentation prior to consent and tender as an alternative to the Shop Drawing process. A detailed wind and seismic report as part of the consultant supplied information may be required in order to undertake a design.
Provide the following compliance documentation:
Producer Statement - Design (PS1) required from consultants to be engaged by the Contractor. May involve a fee, check with Steelformers.
A PS1 from an Chartered Engineer can be provided for a fee. Steelformers are willing to facilitate this
Producer Statement - Construction (PS3) required from installers as a condition of carrying out this work.
Producer Statement - Construction Review (PS4) required from consultants to be engaged by the Contractor.
Refer to SELECTIONS for an independent Producer Statement - Design (PS1).
A PS1 from an Chartered Engineer can be provided for a fee. Steelformers are willing to facilitate this process.
This clause is setting a standard of performance for design to be met by the contractor.
Specifiers should therefore consider adding a means of confirming (say by testing or certification) that the performance criteria will be, or has been met.
Ensure correct information is supplied in 1220 PROJECT.
Use the following clause whether specifying by performance or not.
To AS/NZS 2785, comply with the requirements of: AS/NZS 1170.0, AS/NZS 1170.1, AS/NZS 1170.2, NZS 1170.5, NZBC B1/VM1, as appropriate.
Load combinations are considered in accordance with AS/NZS 1170.0
In some seismic areas the connection details may not be valid. Refer to Steelformers for advice.
Provide:
To NZBC B2/AS1, Durability.
Refer to SELECTIONS
This clause is setting a standard of performance for design to be met by the contractor.
Specifiers should therefore consider adding a means of confirming (say by testing or certification) that the performance criteria will be, or has been met.
Ensure correct information is supplied in 1220 PROJECT.
Design the installation to the wind pressure parameters of AS/NZS 1170.2. Refer to general section 1220 PROJECT for general details.
Contact Steelformers for their internal engineering design service or to facilitate Producer Statement - Design (PS1) for code compliance documents.
Refer to SELECTIONS specific design performance requirements.
Obtain information from the project structural engineer.
Delete the clause if it does not apply and the contractor is not expected to design.
Steelformers Professional Design Manual references AS/NZS 1170.2.
This clause is setting a standard of performance for design to be met by the contractor.
Specifiers should therefore consider adding a means of confirming (say by testing or certification) that the performance criteria will be, or has been met.
Ensure correct information is supplied in 1220 PROJECT.
Design the system and its anchorages/fixings to resist the earthquake loads of the seismic zone in accordance with NZS 1170.5. Refer to general section 1220 PROJECT for general details. Contact Steelformers for their internal engineering design service or to facilitate Producer Statement - Design (PS1) for code compliance documents.
Refer to SELECTIONS specific design performance requirements.
Obtain information from the project structural engineer.
Delete the clause if it does not apply and the contractor is not expected to design.
Steelformers Professional Design Manual references NZS 1170.5.
Select the proprietary system to suit the brief. Use the PRODUCTS clauses to get the required fire rating and acoustic control. Use the EXECUTION clauses required for the selected system.
Use the SELECTIONS clauses for specific selections - brand, module, finish etc.
Manufactured by Steel Formers. Framing components include C-Channel, and ceiling battens (22mm and 35mm). Manufactured from 0.55mm BMT steel coil to AS/NZS 4600, cold rolled steel lipped channel sections from zinc coated steel strip to AS 1397, Grade G550 high tensile GALVSTEEL®, Z275, with a minimum yield strength of 550 Mpa.
Design to AS/NZS 2785
Steelformers ceiling battens can support ceilings linings weighing up to 25kg /m2.
Note - the nominal weight of a single layer of 13mm plasterboard is 12kg/m2.
GALVSTEEL® is manufactured by New Zealand Steel.
22mm and 35mm ceiling battens cut to required length [maximum length is 10m]. C-Channels are supplied in 6m lengths.
Steelformers Ceiling Batten System is not suitable for use in structural applications e.g. ceiling diaphragm, or as a component for FRR construction. Individual projects may require specialist detailing and development. Technical assistance from Steelformers is available on request. Check Steelformers data sheets and develop in conjunction with ceiling lining weights.
Expand this clause to describe project requirements.
Note - Consult a Registered Electrician for earthing requirements.
Manufactured by Steel Formers. Manufactured from pressed 0.95mm BMT galvanized steel to AS/NZS 4600, from zinc coated steel to AS 1397, Grade G550, Z275, with a minimum yield strength of 550 Mpa.
Design to AS/NZS 2785
The galvanized steel clips are sourced in New Plymouth. Clips are fixed to the sides of timber ceiling joists, truss chords, or floor joists. Individual projects may require specialist detailing and development. Technical assistance from Steelformers is available on request.
Check Steelformers data sheets and develop in conjunction with ceiling lining weights. Expand this clause to describe project requirements.
Note - Consult a Registered Electrician for earthing requirements.
Plasterboard ceiling lining to AS/NZS 2588.
Modify or delete this clause if using other sheet materials.
Steelformers Ceiling Batten System Design Handbook
Fixing types vary for direct-fixing into steel or timber.
Refer to 1270 CONSTRUCTION for requirements relating to delivery, storage and handling of products.
Use this standard generic clause and if appropriate add additional special requirements.
Refer to 1250 TEMPORARY WORKS & SERVICES for protection requirements.
Refer to 1270 CONSTRUCTION for requirements relating to defective or damaged work, removal of protection and cleaning.
Use this standard generic clause and if appropriate add additional special requirements.
Ensure substrate is plumb, level and in true alignment. Do not start erection if the substrate will not allow work of the required standard. Complete any remedial work found necessary before framing erection.
Co-ordinate and co-operate with electrical and mechanical work to avoid conflict between suspension members and luminaires, diffusers, pipework and ducting. Confirm the provision of extra hangers and fixings.
Services and other attachments, attached to the ceiling support system to AS/NZS 2785, ensure that:
Direct fixed systems may be able to vary loads slightly from the above depending on fixing centres and lining capacity, discuss with manufacturer. Also with direct-fixed systems, subject to design, small lightweight light fittings may be able to be fixed to; the lining (for recessed) or lining back support (for pendants).
To AS/NZS 2785: Appendix C2, Site Conditions and time of installation; Appendix C4, Inspection.
Ensure that conditions are suitable for the ceiling installation. Arrange for the programming of the work to suit required practice.
Refer to the general section 1270 CONSTRUCTION for general requirements.
Amend this clause to describe specific standards and tolerances to be achieved in carrying out this part of the work. Although such tolerances are typically included in standards (NZS, AS/NZS etc) in certain circumstances it is worth restating these in this clause.
Install the Ceiling Batten System to AS/NZS 2785 minimum standards and Steelformers requirements. Adjust all clips by laser level until they are all level.
Allowance for support members:
If required, allow for notch grid members at the junction with the perimeter trim to make sure the ceiling lining lies flat on the perimeter trim.
Do not attach the suspension system to the lip or flange of purlins.
Fix, erect and fit to finish rigid, plumb, square and true to line and face. Where components required cutting on site, use metal snips, fine-toothed band or hack saws.
Install all movement joints and seismic restraints where required.
Services support to conform to the following:
Refer to CO-ORDINATE SERVICES for anchoring services to the ceiling structure.
Install the Ceiling Batten System to Steelformers project Specific Design documentation. Refer to SELECTIONS.
Provide access to the ceiling system and the in-ceiling and above-ceiling services so that maintenance and removal of any part can be carried out without damage to the ceiling system or panels.
As full access in all areas is clearly impractical, any special requirements for clear access will need to be defined; either by description here, or on the drawings.
To AS/NZS 2785 and NZS 4219 generally, with sprinkler systems to NZS 4219 and/or NZS 4541.
Accommodate recessed light fittings, air conditioning outlets and other electrical and/or mechanical services that are fixed to or pass through the ceiling system. Provide independent support and/or required clearances for these as necessary.
Modify clause to suit project.
Form bulkheads to manufacturer requirements. Diagonally brace at regular intervals to provide lateral stability.
Modify clause to suit project requirements.
Consult with Manufacturer for design advice.
Protect adjacent existing work from damage during the installation.
Install plasterboard sheets for finishing to AS/NZS 2589. Screw-fix sheets to ceiling batten system at the centres required by the ceiling lining manufacturer. Stagger joints and fully support on the ceiling batten system.
Modify clause to suit project requirements.
Refer to CO-ORDINATE SERVICES for anchoring services to the ceiling structure.
Refer to 1270 CONSTRUCTION for completion requirements and if required commissioning requirements.
Use this standard generic clause and if appropriate add additional special requirements.
For further details on selections, refer to Steelformers webpage listed in Manufacturer Details.
Substitutions are not permitted to the following, unless stated otherwise.
If substitutions are permitted modify the statement above, ensure the NO SUBSTITUTIONS clause from GENERAL is treated the same.
Select the options to suit the project and delete options not specified.
Document: | ~ |
Submitted: | ~ |
Available: | ~ |
Document: | Identify Steelformers specific design documents |
Submitted: | Building Consent, Tender (or both) |
Available: | Specification Contract Appendix, or describe alternative |
PS1: | ~ |
Available: | ~ |
A PS1 from an independent engineer can be provided for a fee, a process facilitated by Steelformers.
PS1: | Identify the producer statement - design (PS1) |
Available: | Specification Contract Appendix, or describe alternative |
Use these clauses if specifying by performance.
Location: | Range | Relative Humidity |
~ | ~ - ~°C | ~ % maximum |
If this clause is not used and the SITE CONDITIONS clause cannot be complied with, then allowance needs to be made for a tile that will not sag over the construction period.
Wind design and performance criteria to AS/NZS 1170.2 as follows:
Parameter | Value |
Design wind speed (Vdes.Ø) | ~ m/s |
Terrain Category (Mz,cat) | ~ |
Shield Factor (Ms) | ~ |
Topographic multiplier (Mt) | ~ |
Hill-shape multiplier (Mh) | ~ |
Lee multiplier (Mlee) | ~ |
Internal pressure coefficient (Cp,i) | ~ |
Fill in project values, obtain information from the project structural engineer.
These values come are critical to allow the Contractor to design the ceiling accurately
Usually design for wind is only required if there are opening external windows/doors or other sources of wind pressure differential (including some roof spaces).
Ensure that all other general information is available in this specification or on the drawings (for instance ceiling height etc.). Refer to AS/NZS 2785, Appendix B for further information required.
Delete the clause if it does not apply and the contractor is not expected to design.
Seismic design and performance criteria to NZS 1170.5 as follows:
Parameter | Value |
Building Importance Level | ~ |
Design Working Life | ~ years |
Site Sub-soil Class | ~ |
Near Fault Factor N(T,D) | ~ |
Part Classification Category (P1-P7) | ~ |
Interstorey Drift - ULS | ~ mm |
Interstorey Drift - SLS | ~ mm |
Fill in project values, obtain information from the project structural engineer.
These values are critical to allow the Contractor to design the ceiling accurately
Ensure that all other general information is available in this specification or on the drawings (for instance ceiling height etc.). Refer to AS/NZS 2785, Appendix B for further information required.
Delete the clause if it does not apply and the contractor is not expected to design.
Steelformers Ceiling Batten system.
Location: | ~ |
Ceiling Batten: | ~ |
C-Channel: | ~ |
Earth Strapping: | ~ |
Anchoring services, fixtures and fittings: | ~ |
Options:
Ceiling Batten sizes: | 22mm or 35mm |
C-Channel: | Select if required |
Earth strapping: | Consult a Registered Electrician for earthing requirements. |
Anchoring services, fixtures and fittings: | Refer to CO-ORDINATE SERVICES for anchoring services to the ceiling structure. |
Refer to 5113G GIB® PLASTERBOARD LININGS section for details of plaster board.
Screw fixings: | 6g x 32mm Scavenger Head Gib Grabber Screw for single layer of specified plasterboard |
Modify to suit lining required.