6745R

RESENE PROTECTIVE COATINGS - STEELWORK

GENERAL

If you have pre-customised this work section using the "questions and answers" provided as part of the downloading process, it may be necessary to amend some clauses to suit the final project-specific version.

The section must still be checked and customised to suit the project being specified, by removing any other irrelevant details and adding project-specific details and selections.

This section relates to the preparation and application of Resene Paints Ltd coating systems to steelwork.

Modify or extend the above description to suit the project being specified.

Refer to Resene Paints to discuss suitable protective coating systems for the project conditions and exposure.

Zinc and aluminium/zinc spray finishes are covered in the 6782 METAL SPRAY CORROSION PROTECTION section. Hot dip galvanizing is covered in the 6781 HOT DIP GALVANIZING section.

Brushing and power tool cleaning, abrasive blasting, priming and patch priming are covered in this section, but also repeated in structural steelwork sections and 6782 METAL SPRAY CORROSION PROTECTION sections for projects where this is the only steel coating work involved.

1.1

RELATED WORK

Refer to 3411 STRUCTURAL STEELWORK for fabrication of structural steelwork.

The section(s) stated above are often necessary to support this section, consider carefully and ensure they are included in the project specification if required.

Include cross references only to other work sections where they include directly related work.

Refer to 4911 STEEL METALWORK for non structural steelwork.

1.2

ABBREVIATIONS AND DEFINITIONS

Refer to the general section 1232 INTERPRETATION & DEFINITIONS for abbreviations and definitions used throughout the specification.

The following abbreviations apply specifically to this section:

ACOP	Approved Code of Practice
DFT	Dry film thickness
SIPDS	Surface Information & Preparation Data Sheets
SSPC	Society for Protective Coatings

Documents

1.3

DOCUMENTS

Refer to the general section 1233 REFERENCED DOCUMENTS. The following documents are specifically referred to in this section:

AS/NZS 2312.1	Guide to the protection of structural steel against atmospheric corrosion by the use of protective coatings, Paint coatings
AS/NZS 2312.2	Guide to the protection of structural steel against atmospheric corrosion by the use of protective coatings, Hot dip galvanizing
AS/NZS ISO 9001	Quality management systems - requirements
AS 1627.1	Metal finishing - Preparation and pretreatment of surfaces, Removal of oil, grease and related contamination
AS 1627.2	Metal finishing - Preparation and pretreatment of surfaces, Power tool cleaning
AS 1627.4	Metal finishing - Preparation and pretreatment of surfaces, Abrasive blast cleaning
AS 1627.7	Metal finishing - Preparation and pretreatment of surfaces, Hand tool cleaning of metal surfaces
AS 3894.3	Site testing of protective coatings - Method 3 Determination of fry film thickness

WorkSafe ACOP: Management and Removal of Asbestos

Delete from the DOCUMENTS clause any document not cited. List any additional cited documents.

The following are related documents and if referred to in the work section need to be added to the list of DOCUMENTS.

AS/NZS 5131

Structural Steelwork - Fabrication and Erection

1.4

MANUFACTURER/SUPPLIER DOCUMENTS

Manufacturer and supplier documents relating to this part of the work:

Resene Surface Information & Preparation Data Sheets (SIPDS)

Resene Engineered Coating Systems Manual

Resene Product Technical Data Sheets

Resene Safety Data Sheets

Resene Putting Your Safety First brochure

Maintenance Guide for Resene Paint Finishes

Manufacturer/supplier contact details

Company:	Resene Paints Ltd.
Web:	www.resene.co.nz
Email:	advice@resene.co.nz
Telephone:	0800 RESENE (0800 737 363)

It is important to ensure that all personnel on site have access to accurate, up to date technical information on the many products, materials and equipment used on a project. In most cases individual products are not used in isolation, but form part of a building process. Also a particular manufacturer's and/or supplier's requirements for handling, storage, preparation, installation, finishing and protection of their product can vary from what might be considered the norm. Access to technical information can help overcome this potential problem.

Warranties

1.5

WARRANTY - MANUFACTURER/SUPPLIER

Provide a material manufacturer/supplier warranty:

~ years

For ~

Warranties are subject to project specific conditions. Contact Resene Paints Ltd for project specific warranty periods and conditions. Refer to AS/NZS 2312.1, Warranty Considerations for further information.

Provide this warranty on the manufacturer/supplier standard form (if not available then use the standard form in the general section 1237WA WARRANTY AGREEMENT)
Commence the warranty from the date of practical completion of the contract works

Refer to the general section 1237 WARRANTIES for additional requirements.

Modify or expand the clause to suit project or manufacturer/supplier requirements, options include:

Modify the form to be used
Commence the warranty from the date of purchase (check with the manufacturer/supplier)

1.6

WARRANTY - INSTALLER/APPLICATOR

Provide an installer/applicator warranty:

3 years:

For execution

Provide this warranty on the installer/applicator standard form (if not available then use the standard form in the general section 1237WA WARRANTY AGREEMENT)
Commence the warranty from the date of practical completion of the contract works

Refer to the general section 1237 WARRANTIES for additional requirements.

Modify or expand the clause to suit project or installer/applicator requirements, options include:

Modify the form to be used
Commence the warranty from the date of installation (check with the installer/applicator)

Requirements

1.7

QUALIFICATIONS GENERALLY

Refer to 1270 CONSTRUCTION for requirements relating to qualifications.

1.8

NO SUBSTITUTIONS

Substitutions are not permitted to any of the specified systems, components and associated products listed in this section.

1.9

SAMPLES

Refer to the general section 1270 CONSTRUCTION for details of how samples will be reviewed and how instructions to proceed will be given. Provide the following samples for review:

	Sample A	Sample B	Sample C
Sample description:	~	~	~
Sample type:	~	~	~
Number:	~	~	~
Location:	~	~	~
Supporting documentation:	~	~	~
Reviewer:	Contract administrator ~	Contract administrator ~	Contract administrator ~
Time for review:	10 working days ~	10 working days ~	10 working days ~
Review criteria:	~	~	~

The intention of this clause is to allow samples to be obtained that are not otherwise readily available to a reviewer.

Delete rows and columns not required or add "n/a".

Sample description:	Describe the sample, size etc.
Sample type:	Portable sample for review Portable control sample Fixed sample for review Fixed control sample Control samples define requirements for type and quality and are used for comparison purposes throughout the contract. A "portable" sample is a sample that is easily movable, convenient for carrying. A "fixed" sample is a sample (semi) permanently placed. Expand on these terms as necessary.
Number:	State number of samples required, e.g. a minimum of three control samples - portable allow a sample to be retained on site with the other samples retained by the contract administrator and contractor.
Location:	Identify location of fixed samples, e.g. off site, on site, in situ
Supporting documentation:	Describe any additional documents required to support the review.
Reviewer:	Modify to suit the project, add additional reviewers if required.
Time for review:	Alter time if required. Expand to state timing in relation to when and where the sample is provided, e.g. at first site meeting.
Review criteria:	For example: - Appearance - Texture - Colour Add any critical items. Provide clarity for work that is not dependent on the review to continue.

1.10

INFORMATION FOR OPERATION AND MAINTENANCE

Refer to the general section 1239 OPERATION & MAINTENANCE for provision of the following general operation and maintenance information as electronic PDF format documents:
Maintenance Guide for Resene Paint Finishes

Use this clause to list requirements of information that is required but which does not warrant a separate specialist operation and maintenance manual. Amend the clause if hard copy documents are required.

Provide this information prior to practical completion.

The general section 1239 OPERATION & MAINTENANCE describes the process of submission and review of operation and maintenance information. Use this clause to describe the specific requirements, the required information and what it is to cover.

1.11

QUALITY CONTROL SYSTEM - AS/NZS ISO 9001

Plan, establish and maintain quality control system to AS/NZS ISO 9001. Make available quality control records upon request of contract administrator or consenting authority.

1.12

INSPECTIONS

Type:	~
Requirement:	~
Location:	~
Notify:	Contract administrator
	~
Notification:	2 working days prior to work/item being carried out

An Inspection and Test Plan to AS/NZS 5131 is required for Coating Quality Level PC2 where coatings are applied in atmospheric corrosivity categories C3, C4, C5, Cx and T to AS/NZS 2312.1, or for systems where abrasive blasting is required.

Type:	Notification Point Work may continue and the contract administrator and any other nominated person may choose whether or not they wish to witness the particular work being carried out. A Notification Point may be an item of work, testing, submit testing results etc.
	Hold Point Work may not proceed on that particular part until the contract administrator and any other nominated person has advised that work can continue. A Hold Point may be an item of work, testing, submit testing results etc.
Requirement:	Requirement may include - a work procedure, a submission, evidence etc.
Location:	On-site, Off-site, or location within building etc.
Notify:	Any other nominated person.
Notification:	Amend notification period if required.

Coordinate with COMPLETION - TESTS & CERTIFICATION.

PRODUCTS

Materials

2.1

RESENE COATING SYSTEMS

Refer to SELECTIONS.

2.2

RESENE PRIMER

Refer to SELECTIONS.

2.3

THINNERS/ADDITIVES

Thinners and additives as required by Resene Paints Ltd for particular applications.

EXECUTION

Conditions

3.1

DELIVERY, STORAGE & HANDLING OF PRODUCTS

Refer to 1270 CONSTRUCTION for requirements relating to delivery, storage and handling of products.

Use this standard generic clause and if appropriate add additional special requirements.

3.2

ROUTINE MATTERS

Refer to 1250 TEMPORARY WORKS & SERVICES for protection requirements.
Refer to 1270 CONSTRUCTION for requirements relating to defective or damaged work, removal of protection and cleaning.

Use these standard generic clauses and if appropriate add additional special requirements.

3.3

PRE-COATING/FINISHING REQUIREMENTS

Check work previously carried out and confirm it is of the required standard for specified finish. Carry out such additional preparatory work as required to bring the substrate to suitable condition.

3.4

CONDITIONS FOR PAINTING

Surfaces to be painted are dry and ambient conditions are such that condensation will not occur before the paint reaches surface-dry condition:

Ambient relative humidity	Maximum 85%
Air temperature	Between 10°C and 25°C
Substrate temperature	3°C above Dew Point

Application

3.5

STANDARDS AND TOLERANCES

Refer to the general section 1270 CONSTRUCTION for general requirements.

Amend this clause to describe specific standards and tolerances to be achieved in carrying out this part of the work. Although such tolerances are typically included in standards (NZS, AS/NZS etc) in certain circumstances it is worth restating these in this clause.

3.6

APPLICATION GENERALLY

Prepare and apply coatings in accordance with Resene Engineered Coatings Systems Manual, SIPDS, and Product Technical Data Sheets.

3.7

COMPATIBILITY

Use only Resene Paints Ltd products as required for the particular surface and conditions of exposure, and that materials used within each painting system are compatible with each other.

3.8

SEQUENCE OF OPERATIONS

Complete surface preparation before commencing painting. Apply paint in the specified sequence using the specified paint. Allow full drying time between coats to the manufacturer's stated requirements. Do not expose primers, undercoats and intermediate coats beyond a few days before applying the next coat. Surfaces being painted to be dry and ambient conditions met to prevent condensation from occurring before the paint reaches surface-dry condition.

3.9

DRYING TIME

Before applying the next coat of paint, give each coat the required drying time.

Surface preparation

3.10

LEAD-BASED PAINT

Handle lead-based in accordance with Resene Putting Your Safety First brochure.

3.11

ASBESTOS

Handle asbestos in accordance with WorkSafe ACOP: Management and Removal of Asbestos.

WorkSafe ACOP: Management and Removal of Asbestos includes maintenance (i.e. painting) of asbestos.

3.12

UNPAINTED SURFACES

Do not paint:

Faying face of high strength friction grip (HSFG) bolted joints
Areas for site welding keeping 75mm clear all round
Surfaces for embedding in concrete. Where steel is only partly encased, extend priming 100mm maximum into the concrete encasement area.

3.13

BRUSHING AND POWER TOOL CLEANING

Remove oil and grease to AS 1627.1. Water blast to remove salt deposits. Scrape and power wire brush to a minimum class 2 finish to AS 1627.2. Grind sharp edges to a 2mm radius. Clean to bright metal, without producing a polished surface. Check that no burrs or sharp arrises remain which may prevent full coating thickness being attained.

3.14

ABRASIVE BLASTING

Remove oil and grease to AS 1627.1. Water blast to remove salt deposits. Abrasive blast clean to a class 2½ finish to AS 1627.4. Select grit type and equipment so the cleaned surface profile between peaks and valleys does not exceed one third of the dry film thickness. Check that no burrs or sharp arrises remain which may prevent the full coating thickness being attained.

3.15

PREPARING HOT DIP GALVANIZED SURFACES

Remove grease, oil to AS 1627.1. Water blast to remove salt deposits. Allow to dry and proceed with the next operation immediately. Carefully whip blast (sweep blast) the surface to provide a slightly roughened surface profile using clean new non-metallic blasting media. Do not to remove more than 10 microns of zinc from galvanized surface. Remove white corrosion completely before painting.

3.16

PREPARING "IN-LINE" GALVANIZED, ZINC AND ALUMINIUM/ZINC COATINGS

Remove grease, oil and other solvent-soluble contaminants to AS 1627.1. Water blast to remove salt deposits. Remove white corrosion by wet and dry sanding or high pressure water blasting before painting. Allow to dry and proceed with the next operation immediately.

3.17

SHOP PRIMING

Degrease to AS 1627.1. Water blast to remove salt deposits. Allow to dry and remove all loose corrosion products by wire brushing, power tool cleaning, or abrasive blast cleaning. Dust off and apply a coat of primer within 4 hours of completing surface preparation in accordance with appropriate SIPDS standard and specified dry film thickness.

3.18

PATCH PRIMING

Clean areas of damaged priming and areas left clear for site jointing to a standard comparable with the shop cleaning specified. Wash off chemical deposits from welding fumes. Apply priming coats to same standard as shop primers, ensuring thorough coating of bolts, nuts and connection areas. Re-prime if the primer fails, or more than 4 weeks elapse before the final coating system is applied. Overlap patch primer 20mm over sound existing coating.

Coating/Painting

3.19

EACH COAT

Each coat of paint and the completed paint system to have the following qualities and properties:

Uniform finish, colour, texture, sheen and hiding power
The correct number of coats and specified dry film thickness of each coat is achieved
Free of defects, including pin-holing, alligatoring, blistering, staining, overspray, peeling, runs, sages and wrinkling

3.20

PAINT FILM THICKNESS

The film thickness and dry film thicknesses noted in SELECTIONS are the minimum to be achieved. Do not exceed thickness by more than 20%. Achieve the specified film thickness for each coat before applying the subsequent coat. Measure the dry film thickness to AS/NZS 3894.3 (SSPC-PA2).

Completion

3.21

COMPLETION MATTERS

Refer to 1270 CONSTRUCTION for completion requirements and if required commissioning requirements.

Use this standard generic clause and if appropriate add additional special requirements.

3.22

COMPLETION - TESTS & CERTIFICATION

Refer to 1270 CONSTRUCTION for general test and certification requirements at completion.
~

Expand this clause to detail specific requirements for tests and certification required on completion of this section of work. Nominate the person that test results and / or certification is to be submitted to. Co-ordinate with the INSPECTIONS clause if required to link testing with a Hold Point or Notification Point. Delete this clause if there are no testing / certification requirements.

SELECTIONS

For further details on selections go to www.resene.co.nz.

Substitutions are not permitted to the following, unless stated otherwise.

If substitutions are permitted modify the statement above, ensure the NO SUBSTITUTIONS clause from GENERAL is treated the same.

Select the options to suit the project and delete options not specified.

Mild steel primer only systems

4.1

INORGANIC ZINC SILICATE PRIMER - IZS1

System:	Resene equivalent to AS/NZS 2312.1 IZS1 Inorganic zinc, Time to first maintenance C3 - Medium 15-25 years
Description:	Mild steel primer only
Surface prep:	AS 1627.4 (Sa 2½)
Primer coat:	Resene Zincilate 11 RA21 @ 75 microns DFT

4.2

NEW INTERIOR MILD STRUCTURAL STEEL PRIMER – INHIBITIVE 2 PACK EPOXY PRIMER

System:	Inhibitive epoxy
Description:	Mild steel primer only
Surface prep:	AS 1627.4 (Sa 2½)
Primer coat:	Resene Armourcote 220 RA34 @ 75 microns DFT

4.3

NEW INTERIOR ALKYD SHOP PRIMER – SHOP PRIMER, ZINC PHOSPHATE - ALK1

System:	Resene equivalent to AS/NZS 2312.1 ALK1 Zinc Phosphate Alkyd Primer. Time to first maintenance C2 - Low 0-5 years.
Description:	Mild steel primer only
Surface prep:	AS1627.7 (SSPC-SP2) or AS1627.2 (SSPC-SP3)
Primer coat:	Resene Steel Fab RA32 @ 50 microns DFT

Exterior new mild steel, ferrous metals

4.4

RESENE NEW EXTERIOR MILD STEEL - PUR4

System:	Resene equivalent to AS/NZS 2312.1 PUR4
	Inorganic zinc or zinc epoxy, epoxy intermediate, acrylic polyurethane
	Time to first maintenance C4 High 10-15 years
Description:	Gloss polyurethane finish
Surface prep:	AS 1627.4 (Sa 2½)
1st coat:	Resene Zincilate 11 RA21 @ 75 microns DFT or Resene ArmourZinc 120 RA22 @ 75 microns DFT
2nd coat:	Resene Armourcote 510 RA40 @ 125 microns DFT or Resene Armourcote 515HS RA404A @ 125 microns DFT
3rd coat:	Resene Uracryl 403 (Gloss) RA56 @ 50 microns DFT
4th coat:	Resene Uracryl 403 (Gloss) RA56 @ 50 microns DFT
4th coat colour:	~

Where a Semi-Gloss finish is required substitute 3rd & 4th coats with:

3rd coat:	Resene Uracryl 402 (Semi-Gloss) RA55 @ 50 microns DFT
4th coat:	Resene Uracryl 402 (Semi-Gloss) RA55 @ 50 microns DFT

Where a Low Sheen finish is required substitute 3rd & 4th coats with:

3rd coat:	Resene Uracryl 404 (Low Sheen) RA59 @ 50 microns DFT
4th coat:	Resene Uracryl 404 (Low Sheen) RA59 @ 50 microns DFT

4th coat colour:

Refer Product Technical Data Sheet for available colours

4.5

RESENE NEW EXTERIOR MILD STEEL - PUR5

System:	Resene equivalent to AS/NZS 2312.1 PUR5
	Inorganic zinc or zinc epoxy, epoxy intermediate, acrylic polyurethane
	Time to first maintenance C4 High 25+ years
Description:	Gloss polyurethane finish
Surface prep:	AS 1627.4 (Sa 2½)
1st coat:	Resene Zincilate 11 RA21 @ 75 microns DFT or Resene ArmourZinc 120 RA22 @ 75 microns DFT
2nd coat:	Resene Armourcote 510 RA40 @ 200 microns DFT
3rd coat:	Resene Uracryl 403 (Gloss) RA56 @ 50 microns DFT
4th coat:	Resene Uracryl 403 (Gloss) RA56 @ 50 microns DFT
4th coat colour:	~

Where a Semi-Gloss finish is required substitute 3rd & 4th coats with:

3rd coat:	Resene Uracryl 402 (Semi-Gloss) RA55 @ 50 microns DFT
4th coat:	Resene Uracryl 402 (Semi-Gloss) RA55 @ 50 microns DFT

Where a Low Sheen finish is required substitute 3rd & 4th coats with:

3rd coat:	Resene Uracryl 404 (Low Sheen) RA59 @ 50 microns DFT
4th coat:	Resene Uracryl 404 (Low Sheen) RA59 @ 50 microns DFT

4th coat colour:

Refer Product Technical Data Sheet for available colours

4.6

RESENE NEW EXTERIOR MILD STEEL, METALLIC COLOUR, ACC5

System:	Resene equivalent to AS/NZS 2312.1 ACC5
	Inorganic zinc or zinc epoxy, epoxy intermediate, acrylic epoxy
	Time to first maintenance C4 High 10-15 years
Description:	Gloss 2 pack finish (iso-cyanate free)
Surface prep:	AS 1627.4 (Sa 2½)
1st coat:	Resene Zincilate 11 RA21 @ 75 microns DFT or Resene ArmourZinc 120 RA22 @ 75 microns DFT
2nd coat:	Resene Armourcote 510 RA40 @ 125 microns DFT or Resene Armourcote 515HS RA404A @ 125 microns DFT
3rd coat:	Resene Imperite IF 503 RA81 @ 50 microns DFT
4th coat (optional):	Resene Uracryl 403 (Gloss) Clear RA56 @ 50 microns DFT
3rd coat colour:	~

Where a Semi-Gloss finish is required substitute 4th coat with:

4th coat: (optional)

Resene Uracryl 402 (Semi-Gloss) Clear RA55 @ 50 microns DFT

Where a Low Sheen finish is required substitute 4th coat with:

4th coat: (optional)

Resene Uracryl 404 (Low Sheen) Clear RA59 @ 50 microns DFT

3rd coat colour:

Refer Product Technical Data Sheet for available colours

4.7

RESENE NEW EXTERIOR MILD STEEL, METALLIC COLOUR, ACC6

System:	Resene equivalent to AS/NZS 2312.1 ACC6
	Inorganic zinc or zinc epoxy, epoxy intermediate, acrylic epoxy
	Time to first maintenance C4 High 25+ years
Description:	Gloss 2 pack finish (iso-cyanate free)
Surface prep:	AS 1627.4 (Sa 2½)
1st coat:	Resene Zincilate 11 RA21 @ 75 microns DFT or Resene Armourzinc 120 RA22 @ 75 microns DFT
2nd coat:	Resene Armourcote 510 RA40 @ 200 microns DFT
3rd coat:	Resene Imperite IF 503 RA81 @ 50 microns DFT
4th coat: (optional)	Resene Uracryl 403 (Gloss) Clear RA56 @ 50 microns DFT
3rd coat colour:	~

Where a Semi-Gloss finish is required substitute 4th coat with:

4th coat: (optional)

Resene Uracryl 402 (Semi-Gloss) Clear RA55 @ 50 microns DFT

Where a Low Sheen finish is required substitute 4th coat with:

4th coat: (optional)

Resene Uracryl 404 (Low Sheen) Clear RA59 @ 50 microns DFT

3rd coat colour:

Refer Product Technical Data Sheet for available colours

Exterior new hot-dip galvanized steel

4.8

RESENE EXTERIOR NEW HOT-DIP GALVANIZED MILD STEEL, SOLID COLOUR - 2D

System:	Resene equivalent to AS/NZS 2312.2 System 2D
	Epoxy primer, acrylic polyurethane
	Years to first maintenance of paint component of Duplex system C4 High 5-10 years
Description:	Gloss polyurethane finish
Surface prep:	Degrease, sweep abrasive blast
1st coat:	Resene Armourcote 220 RA34 @ 75 microns DFT
2nd coat:	Resene Uracryl 403 (Gloss) RA56 @ 50 microns DFT
3rd coat:	Resene Uracryl 403 (Gloss) RA56 @ 50 microns DFT
3rd coat colour:	~

Where a Semi-Gloss finish is required substitute 2nd & 3rd coats with:

2nd coat:	Resene Uracryl 402 (Semi-Gloss) RA55 @ 50 microns DFT
3rd coat:	Resene Uracryl 402 (Semi-Gloss) RA55 @ 50 microns DFT

Where a Low Sheen finish is required substitute 2nd & 3rd coats with:

2nd coat:	Resene Uracryl 404 (Low Sheen) RA59 @ 50 microns DFT
3rd coat:	Resene Uracryl 404 (Low Sheen) RA59 @ 50 microns DFT

3rd coat colour:

Refer Product Technical Data Sheet for available colours

4.9

RESENE EXTERIOR NEW HOT-DIP GALVANIZED MILD STEEL, METALLIC COLOUR - 2D

System:	Resene equivalent to AS/NZS 2312.2 System 2D
	Epoxy primer, acrylic epoxy gloss
	Years to first maintenance of paint component of Duplex system C4 High 5-10 years
Description:	Gloss polyurethane finish
Surface prep:	Degrease, sweep abrasive blast
1st coat:	Resene Armourcote 220 RA34 @ 75 microns DFT
2nd coat:	Resene Imperite IF503 (Metallic) RA81 @ 50 microns DFT
3rd coat:	Resene Imperite IF503 (Metallic) RA81 @ 50 microns DFT
4th coat: (optional)	Resene Uracryl 403 (Gloss) Clear RA56 @ 50 microns DFT
3rd coat colour:	~

Where a Semi-Gloss finish is required substitute 4th coat with:

4th coat: (optional)

Resene Uracryl 402 (Semi-Gloss) Clear RA55 @ 50 microns DFT

Where a Low Sheen finish is required substitute 4th coat with:

4th coat: (optional)

Resene Uracryl 404 (Low Sheen) Clear RA59 @ 50 microns DFT

3rd coat colour:

Refer Product Technical Data Sheet for available colours

4.10

RESENE EXTERIOR NEW HOT-DIP GALVANIZED MILD STEEL, SOLID COLOUR - 4D

System:	Resene equivalent to AS/NZS 2312.2 System 4D
	Epoxy High Build Primer, acrylic polyurethane
	Years to first maintenance of paint component of Duplex system C4 High 10-15 years
Description:	Gloss polyurethane finish
Surface prep:	Degrease, sweep abrasive blast
1st coat:	Resene Armourcote 510 RA40 @ 250 microns DFT
2nd coat:	Resene Uracryl 403 (Gloss) RA56 @ 50 microns DFT
3rd coat:	Resene Uracryl 403 (Gloss) RA56 @ 50 microns DFT
3rd coat colour:	~

Where a Semi-Gloss finish is required substitute 2nd & 3rd coats with:

2nd coat:	Resene Uracryl 402 (Semi-Gloss) RA55 @ 50 microns DFT
3rd coat:	Resene Uracryl 402 (Semi-Gloss) RA55 @ 50 microns DFT

Where a Low Sheen finish is required substitute 2nd & 3rd coats with:

2nd coat:	Resene Uracryl 404 (Low Sheen) RA59 @ 50 microns DFT
3rd coat:	Resene Uracryl 404 (Low Sheen) RA59 @ 50 microns DFT

3rd coat colour:

Refer Product Technical Data Sheet for available colours

4.11

RESENE EXTERIOR NEW HOT-DIP GALVANIZED MILD STEEL, METALLIC COLOUR - 4D

System:	Resene equivalent to AS/NZS 2312.2 System 4D
	Epoxy primer, epoxy intermediate, acrylic polyurethane
	Years to first maintenance of paint component of Duplex system C4 High 10-15 years
Description:	Gloss 2 pack iso-cyanate free finish
Surface prep:	Degrease, sweep abrasive blast
1st coat:	Resene Armourcote 510 RA40 @ 250 microns DFT
2nd coat:	Resene Imperite IF503 (Metallic) RA81 @ 50 microns DFT
3rd coat:	Resene Imperite IF503 (Metallic) RA81 @ 50 microns DFT
4th coat: (optional)	Resene Uracryl 403 (Gloss) Clear RA56 @ 50 microns DFT
3rd coat colour:	~

Where a Semi-Gloss finish is required substitute 4th coat with:

4th coat: (optional)

Resene Uracryl 402 (Semi-Gloss) Clear RA55 @ 50 microns DFT

Where a Low Sheen finish is required substitute 4th coat with:

4th coat: (optional)

Resene Uracryl 404 (Low Sheen) Clear RA59 @ 50 microns DFT

3rd coat colour:

Refer Product Technical Data Sheet for available colours

4.12

RESENE EXTERIOR NEW HOT-DIP GALVANIZED MILD STEEL, METALLIC COLOUR - 5D

System:	Resene equivalent to AS/NZS 2312.2 System 5D
	Epoxy primer, epoxy intermediate, acrylic epoxy gloss
	Years to first maintenance of paint component of Duplex system C4 High >15 years
Description:	Gloss 2 pack iso-cyanate free finish
Surface prep:	Degrease, sweep abrasive blast
1st coat:	Resene Armourcote 220 RA34 @ 75 microns DFT
2nd coat:	Resene Armourcote 510 RA40 @ 225 microns DFT
3rd coat:	Resene Imperite IF503 RA81@ 50 microns DFT
4th coat:	Resene Imperite IF503 RA81 @ 50 microns DFT
5th coat: (optional)	Resene Uracryl 403 (Gloss) Clear RA56 @ 50 microns DFT
4th coat colour:	~

Where a Semi-Gloss finish is required substitute 5th coat with:

5th coat: (optional)

Resene Uracryl 402 (Semi-Gloss) Clear RA55 @ 50 microns DFT

Where a Low Sheen finish is required substitute 5th coat with:

5th coat: (optional)

Resene Uracryl 404 (Low Sheen) Clear RA59 @ 50 microns DFT

4th coat colour:

Refer Product Technical Data Sheet for available colours

4.13

RESENE EXTERIOR NEW HOT-DIP GALVANIZED MILD STEEL, SOLID COLOUR - 5D

System:	Resene equivalent to AS/NZS 2312.2 System 5D
	Epoxy primer, epoxy intermediate, acrylic polyurethane
	Years to first maintenance of paint component of Duplex system C4 High >15 years
Description:	Gloss 2 pack Polyurethane
Surface prep:	Degrease, sweep abrasive blast
1st coat:	Resene Armourcote 220 RA34 @ 75 microns DFT
2nd coat:	Resene Armourcote 510 RA40 @ 225 microns DFT
3rd coat:	Resene Uracryl 403 (Gloss) RA56 @ 50 microns DFT
4th coat:	Resene Uracryl 403 (Gloss) RA56 @ 50 microns DFT
4th coat colour:	~

Where a Semi-Gloss finish is required substitute 3rd & 4th coats with:

3rd coat:	Resene Uracryl 402 (Semi-Gloss) RA55 @ 50 microns DFT
4th coat:	Resene Uracryl 402 (Semi-Gloss) RA55 @ 50 microns DFT

Where a Low Sheen finish is required substitute 3rd & 4th coats with:

3rd coat:	Resene Uracryl 404 (Low Sheen) RA59 @ 50 microns DFT
4th coat:	Resene Uracryl 404 (Low Sheen) RA59 @ 50 microns DFT

4th coat colour:

Refer Product Technical Data Sheet for available colours

Exterior new zinc metal spray

4.14

RESENE EXTERIOR NEW METAL SPRAY COATINGS, ZINC METAL SPRAY, SOLID COLOUR

System:	Epoxy primer acrylic polyurethane
	Long term
Description:	Exterior new metal spray coatings, gloss
Surface prep:	Resene SIPDS No4 and Spec Sheet 4:3/1
Sealer coat:	Resene Armourcote 220 RA34 (thinned 30%) @ ≥10 microns DFT
1st coat:	Resene Armourcote 220 RA34 @ 100 microns DFT
2nd coat:	Resene Uracryl 403 (Gloss) RA56 @ 50 microns DFT
3rd coat:	Resene Uracryl 403 (Gloss) RA56 @ 50 microns DFT
3rd coat colour:	~

Where a Semi-Gloss finish is required substitute 2nd & 3rd coats with:

2nd coat:	Resene Uracryl 402 (Semi-Gloss) RA55 @ 50 microns DFT
3rd coat:	Resene Uracryl 402 (Semi-Gloss) RA55 @ 50 microns DFT

Where a Low Sheen finish is required substitute 2nd & 3rd coats with:

2nd coat:	Resene Uracryl 404 (Low Sheen) RA59 @ 50 microns DFT
3rd coat:	Resene Uracryl 404 (Low Sheen) RA59 @ 50 microns DFT

3rd coat colour:

Refer Product Technical Data Sheet for available colours

4.15

RESENE EXTERIOR NEW METAL SPRAY COATINGS, ZINC METAL SPRAY, METALLIC COLOUR

System:	Epoxy primer acrylic epoxy gloss
	Long term
Description:	Exterior new metal spray coatings, gloss
Surface prep:	Resene SIPDS No4 and Spec Sheet 4:3/1
Sealer coat:	Resene Armourcote 220 RA34 (thinned 30%) @ ≥10 microns DFT
1st coat:	Resene Armourcote 220 RA34 @ 100 microns DFT
2nd coat:	Resene Imperite IF503 (Metallic) RA81 @ 75 microns DFT
3rd coat: (optional)	Resene Uracryl 403 (Gloss) Clear RA56 @ 50 microns DFT
2nd coat colour:	~

Where a Semi-Gloss finish is required substitute 3rd coat with:

3rd coat: (optional)

Resene Uracryl 402 (Semi-Gloss) Clear RA55 @ 50 microns DFT

Where a Low Sheen finish is required substitute 3rd coat with:

3rd coat: (optional)

Resene Uracryl 404 (Low Sheen) Clear RA59 @ 50 microns DFT

2nd coat colour:

Refer Product Technical Data Sheet for available colours

Interior new mild steel, ferrous metals

4.16

RESENE INTERIOR NEW MILD STEEL, SOLID COLOUR - PUR2

System:	Resene equivalent to AS/NZS 2312.1 PUR2
Description:	Mild steel, interior non-encased, epoxy primer, acrylic polyurethane gloss
Surface prep:	AS 1627.4 (Sa 2½)
1st coat:	Resene Armourcote 220 RA34 @ 75 microns DFT
2nd coat:	Resene Uracryl 403 (Gloss) RA56 @ 50 microns DFT
3rd coat:	Resene Uracryl 403 (Gloss) RA56 @ 50 microns DFT
3rd coat colour:	~

Where a Semi-Gloss finish is required substitute 2nd & 3rd coats with:

2nd coat:	Resene Uracryl 402 (Semi-Gloss) RA55 @ 50 microns DFT
3rd coat:	Resene Uracryl 402 (Semi-Gloss) RA55 @ 50 microns DFT

Where a Low Sheen finish is required substitute 2nd & 3rd coats with:

2nd coat:	Resene Uracryl 404 (Low Sheen) RA59 @ 50 microns DFT
3rd coat:	Resene Uracryl 404 (Low Sheen) RA59 @ 50 microns DFT

3rd coat colour:

Refer Product Technical Data Sheet for available colours

4.17

RESENE INTERIOR MILD STEEL, METALLIC COLOUR - ACC2

System:	Resene equivalent to AS/NZS 2312.1 ACC2
Description:	Mild steel, interior exposed to view, epoxy primer, acrylic epoxy Metallic
Surface prep:	AS 1627.4 (Sa 2½)
1st coat:	Resene Armourcote 220 RA34 @ 50 microns DFT
2nd coat:	Resene Imperite IF 503-Metallic RA81 @ 75 microns DFT
3rd coat: (optional)	Resene Uracryl 403 (Gloss) Clear RA56 @ 50 microns DFT

Where a Semi-Gloss finish is required substitute 3rd coat with:

3rd coat: (optional)

Resene Uracryl 402 Clear (Semi-Gloss) RA55 @ 50 microns DFT

Where a Low Sheen finish is required substitute 3rd coat with:

3rd coat: (optional)

Resene Uracryl 404 Clear (Low Sheen) RA59 @ 50 microns DFT