3101FC
FIRTH LOW CARBON CONCRETE WORK - BASIC
1
GENERAL

If you have pre-customised this work section using the "questions and answers" provided as part of the downloading process, it may be necessary to amend some clauses to suit the final project-specific version.

 

The section must still be checked and customised to suit the project being specified, by removing any other irrelevant details and adding project-specific details and selections.

This section relates to formwork, reinforcement, concrete mixes and the placing of Firth Certified Concrete®.  A ready-mixed concrete with embodied carbon (EC) ratings covered by Firth's Embodied Carbon Calculator which is aligned to Firth's Environmental Product Declaration (EPD).

Modify/expand this clause to suit requirements of this specification section.  This is a self-contained general concrete section and should not be used with the engineering section.

 

The Firth EC rating represents a percentage reduction of Global Warming Potential (GWP) relative to the Infrastructure Sustainability Council of Australasia (ISCA) 2020 Baseline.  The higher the percentage rating the lower the Carbon footprint for any strength grade. The baseline was developed for standard concretes.  For mixes which require high cement contents such as self compacting, tremie mixes or Firth Certified Concrete® blockfill, it is difficult to achieve a high EC rating.  However, Firth can provide advise on the GWP of any mix from any plant.

 

An Environmental Product Declaration (EPD) is a declaration of the past performance of common grades of Firth Certified Concrete® and is a standardised and verified way of quantifying the lifecycle environmental impacts of Certified Concrete®.

 

Firth's EPD is a "cradle-to-gate" type based on a consistent set of rules and is averaged over Firth's sites in New Zealand.  It includes the environmental impacts associated with raw materials extraction and processing of inputs (cement, supplementary cementitious materials, aggregates, additives, and water), transport to, between and within the manufacturing site, and the manufacturing of the product up to the exit gate of the manufacturing site.

 

Firth can produce plant-specific and mix-specific environmental profiles on request, allowing consideration of three criteria (strength, cost & carbon performance).  By contacting Firth Industries Limited through the Masterspec work section support function these services can be coordinated with this specification.  Firth Industries Limited project specific documentation can be attached within the specification Contract Appendix.

 

Firth's EPD meets NZGBC's requirements of being a product-specific, third-party EPD.

 

Firth has Declare labels for its Certified Concrete® (Firth Standard Concrete Mix and Firth Special Concrete Mix Additives).  Contact Firth to determine which areas supply these mixes.

1.1
RELATED WORK

Refer to ~ for ~

Include cross references only to other work sections where they include directly related work.

1.2
ABBREVIATIONS AND DEFINITIONS

The following definitions apply specifically to this section:

ACRS

Australian Certification Authority for Reinforcing Steels - An independent certification scheme for reinforcing steel and structural steel, by product and manufacturer/processor. Certifies compliance with Australia/New Zealand Standards.

EC

Embodied carbon

EC3

Embodied Carbon Calculator

EPD

Environmental Product Declaration

ISCA

Infrastructure Sustainability Council of Australasia


ACRS web site - www.steelcertification.com

Delete abbreviations or definitions that are not used.

Documents
1.3
DOCUMENTS

Refer to the general section 1233 REFERENCED DOCUMENTS.  The following documents are specifically referred to in this section:

NZBC B1/AS1

Structure

NZBC B1/VM1

Structure

NZBC E2/AS3

External moisture

AS 1366.3

Rigid cellular plastics for thermal insulation - Rigid cellular polystyrene - Moulded (RC/PS - M)

AS 1478.1

Chemical admixtures for concrete, mortar and grout Admixtures for concrete

NZS 3101.1

Concrete structures standard

NZS 3104

Specification for concrete production

NZS 3109

Concrete construction

NZS 3114

Specification for concrete surface finishes

NZS 3604

Timber-framed buildings

NZS 4229

Concrete masonry buildings not requiring specific engineering design

AS/NZS 4671

Steel reinforcing materials

AS/NZS 4858

Wet area membranes

CCANZ CP 01

Code of practice for weathertight concrete and concrete masonry construction

Note: CCANZ CP 01 is the means of complying with NZBC E2/AS3

Delete from the DOCUMENTS clause any document not cited.  List any additional cited documents.
The following are related documents and if referred to in the work section need to be added to the list of DOCUMENTS.

NZBC B1/AS3

Structure

NZBC B1/VM4

Structure

NZBC E2/AS1

External moisture

NZBC H1/AS1-AS2

Energy efficiency

NZBC H1/VM1-VM2

Energy efficiency

AS/NZS 3000

Electrical installations (known as the Australian/New Zealand Wiring Rules)

BRANZ BU 592

Concrete slab-on-ground floors

BRANZ BU 623

Curing concrete

BRANZ BU 412

Concrete driveways

BRANZ BU 672

Specifying floors under H1

1.4
MANUFACTURER/SUPPLIER DOCUMENTS

Manufacturer and supplier documents relating to this part of the work:
Firth + Environmental Product Declaration
Declare label
Firth EC3 Embodied Carbon Concrete Calculator certificate

List documents relating to this part of the work, i.e. technical product/system specifications, test reports, appraisals, certification, etc.  Normally they will be referred to in the text by the abbreviated title.

 

Manufacturer/supplier contact details

Company:

Firth Industries Limited

Web:

www.firth.co.nz

Email:

info@firth.co.nz

Telephone:

09 583 2121 0800FIRTH 1 (0800347841)

It is important to ensure that all personnel on site have access to accurate, up to date technical information on the many products, materials and equipment used on a project.  In most cases individual products are not used in isolation, but form part of a building process.  Also a particular manufacturer and/or supplier requirements for handling, storage, preparation, installation, finishing and protection of their product can vary from what might be considered the norm.  Access to technical information can help overcome this potential problem.

Requirements
1.5
QUALIFICATIONS GENERALLY

Refer to 1270 CONSTRUCTION for requirements relating to qualifications.

1.6
ACCEPTABLE PRODUCT/MATERIAL SUPPLIERS

Where a product or material supplier is named in SELECTIONS, the product/material must be provided by the named supplier.  Where more than one named supplier, any one of the named suppliers will be acceptable.

This clause is used to nominate a supplier or suppliers to supply materials.  It is not intended for nominating subcontractors which must be done in the specific conditions of contract applying to the work.  Check with BCA for acceptability of multiple selection options.

1.7
NO SUBSTITUTIONS

Substitutions are not permitted to any of the specified systems, components and associated products listed in this section.

1.8
STEEL REINFORCING COMPLIANCE

Steel reinforcing materials for concrete to AS/NZS 4671.  Steel to be manufactured in New Zealand, or by an overseas manufacturer holding a current valid (or equivalent) NZ S Mark or ACRS certificate for that type of steel.  Confirm compliance and provide evidence if requested.

Modify if non-compliant steel is specified.

Note, non-compliant steel could be assessed and approved on one (or more) of the following:

  • Steel has other product certification system, contractor to demonstrate direct equivalency to NZ S Mark or ACRS
  • Contractor to nominate the members in which each individual batch of steel is to be used and shall also state the country, mill of origin and the specification to which the steel for that member is produced, and clearly demonstrate how it is equivalent to AS/NZS 4671.
  • Certificates from an IANZ/Telarc/NATA laboratory of chemical composition and physical properties of all reinforcing steel. All testing will be in compliance with Clause B7 of AS/NZS 4671, including frequency of sampling and testing.
2
PRODUCTS
Materials
2.1
FIRTH CERTIFIED CONCRETE®

Standard and / or specific grades of ready-mixed concrete (covered by Firth EPD) with a combination of:

  • Cement to NZS 3122.
  • Coarse and fine aggregate to NZS 3121 .
  • Supplementary cementitious materials to comply with respective standards.
  • Secondary materials to comply with respective standards.
  • Water to NZS 3121.
  • Admixtures to AS 1478.1

Refer to SELECTIONS for strength grades.

Modify clause to suit any specific design mixes.

Cement is primarily sourced from Golden Bay Cement's manufacturing plant.  Some South Island plants may not have NZ manufactured cement available to them, check with Firth.   Coarse and fine aggregates sourced from local quarry.  Recycled or fresh water (captured rainwater, municipal water) used.  Admixtures primarily sourced locally.

2.2
FIRTH SITE CONCRETE

Concrete 10 MPa with minimum water for workability, all materials and batching to NZS 3104, table 3.1, Prescribed mixes (P).

This clause applies to site concrete used as bedding concrete: Fence posts etc.
An EC rating (represents % reduction of carbon dioxide footprint relative to the ISCA Baseline) is not available for this grade as there is no baseline value provided by ISCA, however Firth is able to provide a mix specific environmental assessment if required.

2.3
FIRTH MASS CONCRETE

Concrete having a minimum strength of 10 MPa at 28 days

This clause applies to concrete used for making good the over excavation between good ground and the proposed foundation base.
An EC rating (represents % reduction of carbon dioxide footprint relative to the ISCA Baseline) is not available for this grade as there is no baseline value provided by ISCA, however Firth is able to provide a mix specific environmental assessment if required.

2.4
REINFORCEMENT

Bars to AS/NZS 4671.  Grade 300E deformed, other than for ties, stirrups and spirals, unless shown otherwise on the drawings.  Welded reinforcing mesh Class E to AS/NZS 4671, and 500E mesh to AS/NZS 4671.

Modify this clause to suit project requirements, providing more detail on types of bars and mesh as appropriate.

2.5
MESH FOR SLABS TO NZS 3604 OR NZS 4229

For slabs on ground mesh to be welded reinforcing mesh to AS/NZS 4671, Class E, minimum to B1/AS1 - Grade 500E, 2.27kg/m2 (1.14kg/m2 in each direction).

Amend clause title if other Standards used but same mesh required.

2.6
TYING WIRE

Mild drawn steel wire not less than 1.2mm diameter.

2.7
SPACERS AND CHAIRS

Precast concrete or purpose made moulded PVC to approval.  Where concrete spacer blocks are used in exposed concrete work use blocks matching surrounding concrete.

2.8
DAMP-PROOF MEMBRANE

0.25mm minimum polyethylene to NZS 3604, 7.5.4, Damp-proof membrane.

Polyethylene is often described as "polythene" in New Zealand.  A subgrade damp-proof membrane is sometimes described as a vapour barrier.

Note that this clause describes the minimum acceptable membrane for damp-proofing under a concrete floor slab.  Where the membrane forms part of a basement waterproofing system you will need to reconsider this selection, to ensure compatibility with the damp-proofing system used both under foundation pads and vertically.  Forming a satisfactory junction between horizontal polythene sheet and vertical bituminous products is difficult.  Generally a single material selection should be used both vertically and underfloor.  Refer to BRANZ Bulletins 333 and the BRANZ Good practice guide: Concrete floors and basements.

2.9
CELLULAR POLYSTYRENE INSULATION

Proprietary expanded polystyrene (EPS) foam board to AS 1366.3.

Accessories
2.10
WATERPROOFING FOR EXTERIOR OPENINGS

Unreinforced wet area membrane to AS/NZS 4858 for waterproofing around openings for windows, doors, meters and other services openings, at or above floor level, also parapets and ends of masonry walls abutting other claddings to CCANZ CP 01. Refer to SELECTIONS.

Do not use bituminous coatings.

Modify or expand on this clause to suit project conditions.  Carefully consider design and final finishes and co-ordinate with this clause.

Delete this clause if specified elsewhere.

3
EXECUTION
Conditions
3.1
DELIVERY, STORAGE & HANDLING OF PRODUCTS

Refer to 1270 CONSTRUCTION for requirements relating to delivery, storage and handling of products.

 

Handle and store reinforcing steel and accessories without damage or contamination.  Store on timber fillets on hard ground in a secure area clear of any building operation.  Lay steel fabric flat.

 

Ensure reinforcement is clean and remains clean so that at the time of placing concrete it is free of all loose mill scale, loose rust and any other contamination that may reduce bonding capacity.

If appropriate add additional special requirements.

3.2
ROUTINE MATTERS

Refer to 1250 TEMPORARY WORKS & SERVICES for protection requirements.
Refer to 1270 CONSTRUCTION for requirements relating to defective or damaged work, removal of protection and cleaning.

Use this standard generic clause and if appropriate add additional special requirements.

Installation/application
3.3
OVER EXCAVATION

Contact the contract administrator for direction if more than minor over excavation below designed for founding levels is required.

Amend / expand this clause as required. The intention is to provide the contract administrator with the opportunity to consider options other than mass concrete when good ground levels are not achieved at the designed for founding levels.

3.4
FALSEWORK AND FORMWORK

Use falsework and formwork of sufficient strength to retain and support the wet concrete to the required profiles and tolerances.  Select formwork finish to produce the specified finished quality.  Ensure timber or plywood used for formwork is non-staining to the set concrete.

 

Securely fix and brace formwork sufficiently to support loads and with joints and linings tight enough to prevent water loss.  Do not use tie wires or rods unless approved in writing by the Contract Administrator.  Unless detailed otherwise, provide a 19mm chamfer or fillet strip at all interior and exterior angles of beam and column forms.  Mitre at intersections.

 

Water blast to clean formwork.  Keep formwork wet before concrete is placed.

 

Unless detailed otherwise, set up soffit boxing for beams and slabs to provide a camber when forms are stripped, of 3mm rise for every 3 metres of total clear span.

Modify this clause for fairface work or where special finishes or particular standards of finish are required.

3.5
INSTALL DAMP-PROOF MEMBRANE

Apply polythene membrane to prepared basecourse with 150mm laps between sheets.  Tape seal laps and penetrations with 50mm wide pressure sensitive plastic tape.  Refer to drawings for perimeter details.

Replace this clause or re-write where another type of damp-proof membrane is used, or where drawings do not show perimeter details.  Refer also to guidance notes to clause DAMP-PROOF MEMBRANE.

3.6
INSTALL CELLULAR POLYSTYRENE INSULATION

Install EPS insulation system to manufacturer's requirements.

3.7
CUT AND BEND REINFORCEMENT

Cut and bend bars using proper bending tools to avoid notching and to the requirements of NZS 3109: 3.3 Hooks and bends.  Minimum radii of reinforcement bends to NZS 3109, table 3.1, Minimum radii of reinforcement bends.  Do not rebend bars.  Where rebending is approved, use a purpose built tool, proper preparation and preheating.

3.8
ADJUSTMENTS

Use a purpose built tool for on site bending and to deal with minor adjustments to steel reinforcement.

3.9
TOLERANCES, BENDING

To NZS 3109, 3.9, Tolerances for reinforcement.

3.10
SECURE REINFORCEMENT

Secure reinforcement adequately with tying wire and place, support and secure against displacement when concreting.  Bend tying wire back well clear of the formwork.  Spacing as dimensioned, or if not shown, to the clear distance minimums in NZS 3109, 3.6, Spacing of reinforcement.

3.11
LAPPED SPLICES

Length of laps where not dimensioned on the drawings in accordance with the SELECTIONS.  Provide laps only where indicated on the drawings.  Tie all lapping bars to each other.  Plain bars lapped splices must be hooked.
Wire mesh laps to NZS 3101.1, lap one mesh square plus 50mm minimum (do not count bar extension beyond the outermost wire).

Amend / expand this clause as required.

3.12
MESH LAPS FOR SLABS TO NZS 3604 OR NZS 4229

For slabs on ground the welded reinforcing mesh to be lapped such that the outermost wires overlap by the greater of:

  • the spacing of the cross wires plus 50mm
  • 150mm or
  • manufacturer's requirements

Do not count bar extensions beyond the outermost cross wire.

Amend clause title if other Standards used but overlaps still required.

3.13
REINFORCEMENT COVER TO NZS 3101.1

Minimum cover to all reinforcing bars, stirrups, ties and spirals, as shown on drawings.  Where cover is not shown on drawings provide minimum cover to NZS 3101.1, table 3.6, Minimum required cover for a specified intended life of 50 years.  Sub-soil cover to NZS 3101.1, to suit soil and groundwater conditions.  Fix chairs for top reinforcement in slabs at 1.0 metre centres or to ensure adequate support.  Cover tolerances to NZS 3109, 3.9, Tolerances for reinforcement.

Always show minimum reinforcing cover on the drawings.  Modify to Table 3.7 if 100 years is required.

Sub-soil cover depends on the nature of the soil and groundwater, refer to NZS 3101.1 Table3.1, Tables .3.3 & 3.4, also Tables 3.6 & 3.7.

3.14
REINFORCEMENT COVER TO NZS 3604 OR NZS 4229

For in-situ concrete, foundations and interior slabs on ground, to NZS 3604 or NZS 4229, the reinforcement and welded mesh cover to be:

 

Location, cover to

NZS 3604

NZS 4229

Footing, to earth

75mm

75mm

Footing, to DPM

75mm

50mm

Foundation, to edge

75mm

75mm

Slab, to slab top

30mm

30mm

Slab, to slab edge

50mm to 75mm

50mm to 75mm

Exterior slab reinforcing cover to NZS 3101.1 Table 3.6 or 3.7, amend clause to suit.

Note; NZBC B1/AS1 requires slab reinforcing to be within 75mm of slab edge, however:


With specific design, slab mesh can be within 35mm to 45mm of edge, in low exposure zones and with higher strength concrete.

3.15
EQUIPOTENTIAL BONDING REINFORCING

If it is a project requirement, ensure that reinforcing is electrically equipotential bonded (or at least conductor cable attached) before the concrete is poured.  For bonded reinforcing ensure all reinforcing is interconnected with good contact at joints and tight conductive ties.

Amend clause to suit or delete clause if not required.
Concrete reinforcing bonding required by AS/NZS 3000, cl 5.6, for floor and/or wall where part of it forms a room with a shower or bath, or the shell and surround of a swimming/spa pool.

Expert advice is recommended if in doubt.

This clause applies to all building types including houses.

3.16
CASTING IN

Build in all grounds, bolts and fixings for wall plates and bracing elements, holding down bolts, pipes, sleeves and fixings as required by all trades and as shown on the drawings, prior to pouring the concrete.

 

Do not use grounds exceeding 100mm in length.  Location and form of conduits to be approved in writing by the Contract Administrator. Minimum cover 40mm.  Do not encase aluminium items in concrete.  Do not paint steel embedded items more than 25mm into the concrete encasement.  Cut back form ties to specified cover and fill the cavities with mortar.

 

Form all pockets, chases and flashing grooves as required by all trades and as shown on the drawings.

 

Wrap all pipes embedded in concrete with tape to break the bond and to accommodate expansion.  Do not embed pipes for conveying liquids exceeding a temperature of 50°C in concrete.

Refer to drawings for further detail where appropriate.

3.17
CONSTRUCTION JOINTS

Locate and construct as shown on the drawings or in accordance with NZS 3109, 5.6, Type B.

Modify/extend this clause if construction joints are not shown on drawings.

3.18
PRE-PLACEMENT INSPECTION

Do not place concrete until all excavations, boxing and reinforcing have been inspected and passed by the Building Consent Authority.

Add any requirements for inspection by a chartered professional engineer, building certifier or contract administrator.

3.19
SURFACE FINISHES

To NZS 3114, 105, Specification of finishes, as scheduled or as denoted on the drawings.

3.20
EXPOSED CONCRETE

Formwork linings and surface finishes as nominated for both fair face and concealed or exposed surfaces.  Unless detailed, obtain written confirmation of the type and pattern of all joints.

Expand on this clause to better describe project requirements.

3.21
CONCRETE SURFACE TOLERANCES

To NZS 3114, 104, Surface tolerances and NZS 3114, 105, Specification of finishes, with the suggested tolerances becoming the required tolerances.

List precise tolerances where fairface work is involved.

3.22
PUMPING CONCRETE

Set up and supervise pump operation, placing and compaction of the mix to NZS 3109, 7.4, Handling and placing and NZS 3109, 7.6, Compaction Advise the ready-mix supplier of the type of pump and the slump required, in addition to the concrete grade, strength and quantity.

3.23
COMPACTION

Use power operated vibrators on foundations, vertical constructions and beams.

3.24
FLOOR SLABS TO NZS 3604

Generally for slabs on ground to NZS 3604 as modified by NZBC B1/AS1 and NZBC E2/AS3.
Construct to NZS 3604, 4.5 Concrete and concrete masonry and NZS 3604, 7.5, Concrete slab-on-ground floors in timber buildings as modified by NZBC B1/AS1, 3.0 Timber.  Lay to true and straight surfaces, screeded, floated and steel (manual or power) trowelled finish.  Tolerance on flatness: maximum 3mm gradual deviation over a 3 metre straight-edge, to NZS 3114, 304, Surface tolerances.
Allow for free joints maximum 24m centres to NZBC B1/AS1, 3.1.13 NZS 3604 New clause.

This clause is only suitable for floor slabs under vinyl or carpet.  More rigorous requirements may be needed for other finishes or specific design floor slabs.

3.25
FLOOR SLABS TO NZS 4229

Generally for slabs on ground to NZS 4229 as modified by NZBC B1/AS1 and NZBC E2/AS3.
Construct to NZS 4229, 6, Footings and NZS 4229, 7, Foundation walls and concrete slab-on-ground as modified by NZBC B1/AS1, 2.0 Masonry.  Lay to true and straight surfaces, screeded, floated and steel (manual or power) trowelled finish.  Tolerance on flatness: maximum 3mm gradual deviation over a 3 metre straight-edge, to NZS 3114, 304, Surface tolerances.
Allow for free joints maximum 18m centres to NZS 4229, 7.8.5.3 Free joints.

This clause is only suitable for floor slabs under vinyl or carpet.  More rigorous requirements may be needed for other finishes or specific design floor slabs.

3.26
SAW CUTS TO NZS 3604 OR NZS 4229

Cut slabs where indicated on the drawings as required to control shrinkage cracking.  Form by saw cutting the slab (blade width approximately 5 mm) to a quarter of the depth of the slab after it has hardened (saw cutting shall take place no later than 24 hours after initial set for average ambient temperatures above 20 ºC, and 48 hours for average ambient temperatures below 20ºC).

Amend this clause depending on whether the location of saw cuts is detailed or not.

Add more information for particular areas like at column bases, load points shape factors etc.

Clarify whether saw cuts are filled or not (note, cut widths may have to be wider for sealant, e.g. 10mm).

Provide detailed information on the selection and application of any sealants.

3.27
SAW CUTS

Cut slabs where indicated on the drawings and as required to control shrinkage cracking.  Carry out cutting as soon as possible, without causing tear-out of aggregate and before shrinkage cracking has occurred, generally within 24 hours of pouring.

Amend this clause depending on whether the location and size of saw cuts is detailed or not and to suit project specific requirements.

Add more information for particular areas like at column bases, load points shape factors etc.

Clarify whether saw cuts are filled or not (note, cut widths may have to be wider for sealant, eg. 10mm).

Provide detailed information on the selection and application of any sealants.

3.28
SPACING OF SAW CUTS

Spacing of sawcuts

Floor situation

Maximum spacing of sawcuts both ways

Industrial floor

5m

Architectural, exposed floor, thin finishes, rigid finishes

4m

Carpet on underlay flooring

6m

Saw cuts should be indicated on the drawings, if not the above table can be amended to reflect project requirements.
Delete the table if shown on drawings.

3.29
SURFACE DEFECTS

Make good surface defects immediately after forms are stripped.  Make good hollows or bony areas with 1:2 mortar or plaster, finished to the same tolerances as the parent concrete.  Fill any tie rod holes with 1:2 mortar.

It may be preferred to refer to a recognised guide document on concrete repair work, especially where extensive fairface work or special finishes are involved.

3.30
CURING OF CONCRETE

Keep damp for not less than seven days.  Ensure curing of slabs commences as soon as possible after final finishing, by the use of continuous water sprays, or ponding.  Alternately, apply a curing membrane.  Ensure any membrane used will not affect subsequent applied finishes.

Extend this clause for non-residential floor slabs, which may justify more rigorous controls on curing.

3.31
STRIKE FORMWORK

Strike formwork without damaging or overloading structure.  Do not remove formwork before the following minimum periods:

12 hours:

Sides of beams, walls and columns

4 days:

Slabs in beam and slab construction (leave props under slab spans over 2 metres)

10 days:

Props from under slab spans over 2 metres

18 days:

Beams, soffits and slab spans over 5 metres

3.32
WATERPROOFING EXTERIOR OPENINGS

Apply waterproofing to the exposed face of openings for, windows, doors, meters etc, also if necessary the top of parapets/balustrades and ends of masonry walls abutting other claddings.  To CCANZ CP 01, waterproofing manufacturer's requirements and as detailed.
Provide temporary protection from direct sunlight.

Modify or expand on this clause to suit project conditions.  Carefully consider design and final finishes and co-ordinate with this clause. Details may be necessary to show extent of waterproofing.

Delete this clause if specified elsewhere.

3.33
CLEAN OUT

Clean out saw cuts.  Fill with cement grout where the floor will be covered with carpet or vinyl.

Completion & Commissioning
3.34
COMPLETION MATTERS

Refer to 1270 CONSTRUCTION for completion requirements and if required commissioning requirements.

Use this standard generic clause and if appropriate add additional special requirements.

4
SELECTIONS

For further details on selections go to www.firth.co.nz

Substitutions are not permitted to the following, unless stated otherwise.

If substitutions are permitted modify the statement above, ensure the NO SUBSTITUTIONS clause from GENERAL is treated the same.

 

Select the options to suit the project and delete options not specified.

4.1
DAMP-PROOF MEMBRANE

Brand/type:

~

4.2
CELLULAR POLYSTYRENE INSULATION

Brand:

~

Grade:

S grade

Thickness:

~mm

S (standard grade) is the most common grade.  Use M grade for applications with greater loads and thickness more than 50mm.
Thickness standard sizes 25mm and 50mm

For compliance of the building thermal envelope use:

  • NZBC H1/AS1 or VM1 Energy Efficiency for all housing & buildings up to 300m²
  • NZBC H1/AS2 or VM2 Energy Efficiency for buildings greater than 300m²

The Acceptable Solutions contain a Schedule and a Calculation method & the Verification Methods contain a Modelling method for determining construction R-values required.

 

The acceptable methods of determining the thermal resistance (R-values) of slab-on-ground floors is either NZBC H1/AS1-AS2 Appendix F performance tables described in F1.2 or the Calculation method set out in NZBC H1/VM1-VM2 Appendix F.

 

Note: NZBC H1/AS1 & VM1, for housing only, building consent applications submitted before 1 May 2023:

  • The minimum construction R-value for floors can be reduced.  Refer to minimum construction R-value Tables 2.2.2A & 2.2.2C for details.
  • Appendix F Concrete slab-on-ground are deemed to achieve a construction R-value of R1.3.
4.3
REINFORCEMENT LAPS

Where reinforcement laps are not shown on the drawings, lap as follows:

Bar diameter

Grade 300E deformed

10mm

400mm

12mm

500mm

16mm

650mm

An average value for lap length has been taken.  There are some circumstances where a greater lap length is required.  The design engineer must confirm that the above laps are appropriate.

4.4
FIRTH CERTIFIED CONCRETE®

Location:

~

Supplier:

Firth Industries Limited

Type:

Firth Certified Concrete® ready-mixed concrete

Mix code:

~

28 day strength:

~

Additive:

~

EC rating:

~

Supplier:

Add plant name or plant number if relevant.

Mix code

Record if Firth has undertaken EC³ calculations for specific project.

28 day strength:

20 MPa, 25 MPa, 30 MPa, 35 MPa, 40 MPa, 45 MPa, 50 MPa

Additive:

If applicable specify any coloured oxide, (Firth Elements or Atmospheric range of oxides) fibre etc specific to the required mix.

 

EC rating - represents % reduction of carbon dioxide footprint relative to the ISCA Baseline.

EC10

10% reduction - Typically available at all Firth Plants*

EC20

20% reduction - Typically available at all Firth Plants*

EC30

30% reduction - Available at selected plants, check with Firth

EC40

40% reduction - Available at selected plants, check with Firth

EC50

50% reduction - Limited availability, check with Firth

* Check with Firth as some South Island plants may not have NZ manufactured cement available.

 

Concrete strength in accordance with NZS 3604 exposure zones.

  • 17.5 MPa for unreinforced concrete applications, for reinforced concrete either not exposed to weather or exposed to the weather in Zone B.
  • 20 MPa for reinforced concrete exposed to weather, Zone C.
  • 25 MPa for reinforced concrete exposed to weather, Zone D.
  • Geothermal hot spots require specific design.


Normal concrete 30 MPa minimum for reinforced concrete exposed to weather, Zone E (NZBC E2/AS1). May need to be higher strength or extra cover depending on severity of exposure.
Normal concrete up to 50 MPa is covered by NZS 3104, for mixes over 50 MPa refer to NZS 3104  for Special Concrete.  Note: In Canterbury Earthquake Region concrete to be reinforced to NZBC B1/AS1.

For unfinished watertight concrete to CCANZ CP 01, 4.5 Watertight Concrete, 30MPa minimum.

 

Firth Industries Limited offer specific design of mixes on request, allowing consideration of three criteria (strength, cost & carbon performance). A cradle to gate life cycle impact assessment based on a specific mix obtained from a specific plant can be provided.  By contacting Firth Industries Limited through the Masterspec work section support function these services can be coordinated with this specification.  Firth Industries Limited project specific documentation can be attached within the specification Contract Appendix.

4.5
FIRTH SITE CONCRETE

Site concrete:

10 MPa:

for ~

This clause applies to site concrete used as bedding concrete: Fence posts etc.
An EC rating (represents % reduction of carbon dioxide footprint relative to the ISCA Baseline) is not available for this grade as there is no baseline value provided by ISCA, however Firth is able to provide a mix specific environmental assessment for this grade if required.

4.6
FIRTH MASS CONCRETE

Mass concrete:

10 MPa minimum:

for ~

This clause applies to concrete used for making good the over excavation between good ground and the proposed foundation base.
An EC rating (represents % reduction of carbon dioxide footprint relative to the ISCA Baseline) is not available for this grade as there is no baseline value provided by ISCA, however Firth is able to provide a mix specific environmental assessment if required.

4.7
SURFACE FINISHES FLOOR SLABS

Surface finish class to NZS 3114: table 2, Classes of floor, exterior pavement and invert finishes.

Finish class

Location

U3

~

U3 is a manual or mechanical steel trowelling of floated finish after the concrete is sufficiently hardened.  It is generally suitable for residential floors to be finished with vinyl, tiles or carpet.
Use this clause or the section 3124 FINISHES TO WET CONCRETE for more complex range of finishes.

4.8
SURFACE FINISHES PAVEMENTS AND DRIVEWAYS

Surface finish class to NZS 3114: table 2, Classes of floor, exterior pavement and invert finishes.

Finish class

Location

U2 wood float finish

~

U2 wood float finish is a floated finish providing an acceptable slip resistance for walking surfaces as per NZBC D1/AS1. Refer to D1/AS1 and NZS 3114 for alternative finishes.
Use this clause or the section 3124 FINISHES TO WET CONCRETE for more complex range of finishes.

4.9
SURFACE FINISHES OFF THE FORM, WALLS, COLUMNS, BEAMS OR CEILINGS

Surface finish class to NZS 3114: table 1, Classes of surface finish.

Finish class

Location

F4

~

F4 is s smooth or textured surface where appearance and accurate alignment is of moderate importance.

Note that F1 is a rough finish used in concealed areas and F6 is an architectural feature finish.

4.10
WATERPROOFING FOR EXTERIOR OPENINGS

Location:

~

Brand/name:

~

Type:

Quick curing elastomeric unreinforced waterproofing membrane to AS/NZS 4858

Brand:

Primers may need to be included if necessary.

Type:

Can vary but must be to AS/NZS 4858 (refer CCANZ CP 01, 3.1.5.3 and 3.1.5.4)

 

Sills can be different to heads and jambs

Note:

Types must be compatible with final finish and suitable for the location.

 

May not be required for parapets with membranes dressed over.

 

State if the work is to be done by others.

4.11
WEATHERTIGHTNESS SYSTEM

The weathertightness system is covered in the following section:
~


To be done by others.

Insert name of section covering the external coating/finishing system to be used over the concrete.
This is required by (NZBC E2/AS3) CCANZ CP 01, 4.0 Wall weathertightness systems.