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CONTENTS

6744DP
DULUX PROTECTIVE COATINGS
1
GENERAL

If you have pre-customised this work section using the "questions and answers" provided as part of the downloading process, it may be necessary to amend some clauses to suit the final project-specific version.

 

The section must still be checked and customised to suit the project being specified, by removing any other irrelevant details and adding project-specific details and selections.

 

This section relates to the preparation and painting of Dulux protective coating systems to concrete and masonry walls.

Modify or extend the above description to suit the project being specified.

 

Contact Dulux for project specific technical information.  Online specification information is available at www.duspecplus.co.nz.

 

Note:  Protective coatings to steelwork are now in 6745DF DULUX PROTECTIVE COATINGS - STEELWORK.

1.1
RELATED WORK

Refer to ~ for ~

Refer to 6700D DULUX PAINTING GENERAL

Refer to 6721D DULUX PAINTING INTERIOR

Refer to 6711D DULUX PAINTING EXTERIOR

Refer to 6742DI DULUX FIRETEX INTUMESCENT COATINGS - STEELWORK

Refer to 6745DF DULUX PROTECTIVE COATINGS - STEELWORK

Include cross references to other sections where these contain related work.

1.2
ABBREVIATIONS

Refer to the general section 1232 INTERPRETATION & DEFINITIONS for abbreviations and definitions used throughout the specification.

 

The following abbreviations apply specifically to this section:

DFT

Dry film thickness

MPNZA

Master Painters New Zealand Association Inc.

Delete abbreviations or definitions that are not used.

APAS

Australian Paint Approval Scheme

Documents
1.3
DOCUMENTS

Delete from the DOCUMENTS clause any document not cited.  List any additional cited documents.

1.4
MANUFACTURER'S DOCUMENTS

Manufacturer's and supplier's documents relating to work in this section are:

Dulux DuSpec+ Specification Sheets

Dulux Product Data Sheets

Dulux Safety Data Sheets

Dulux Protective Coatings Maintenance Guide

List documents relating to this part of the work, i.e. technical product/system specifications, test reports, appraisals, certification, etc.  Normally they will be referred to in the text by the abbreviated title.

 

Manufacturer/supplier contact details

Company:

Duluxgroup (New Zealand) Pty Ltd

Trading as:

Dulux

Web:

www.dulux.co.nz

 

www.duspecplus.co.nz

Email:

specifier@dulux.co.nz

Telephone:

0800 800 424

It is important to ensure that all personnel on site have access to accurate, up to date technical information on the many products, materials and equipment used on a project.  In most cases individual products are not used in isolation, but form part of a building process.  Also a particular manufacturer and/or supplier requirements for handling, storage, preparation, installation, finishing and protection of their product can vary from what might be considered the norm.  Access to technical information can help overcome this potential problem.

Warranties
1.5
WARRANTY - MANUFACTURER/SUPPLIER

Provide a system warranty:

~ years

For Dulux protective coating systems

Refer to Dulux for project specific warranties.

 

  • Provide this warranty on the manufacturer/supplier standard form (if not available then use the standard form in the general section 1237WA WARRANTY AGREEMENT)
  • Commence the warranty from the date of practical completion of the contract works.

 

Refer to the general section 1237 WARRANTIES for additional requirements.

Modify or expand the clause to suit project or manufacturer/supplier requirements, options include:

  • Modify the form to be used
  • Commence the warranty from the date of purchase (check with the manufacturer/supplier).
Requirements
1.6
QUALIFICATIONS - MANUFACTURER / SUPPLIER REQUIREMENTS

Workers to be accredited by Dulux.  Refer to 1270 CONSTRUCTION for additional requirements relating to qualifications.

1.7
NO SUBSTITUTIONS

Substitutions are not permitted to any of the specified systems, components and associated products listed in this section.

1.8
SAFETY DATA SHEETS

Obtain Dulux Safety Data Sheets for each product used, and comply with the required safety procedures.

1.9
EQUIPMENT

All equipment used by the applicator to comply with:

1.10
MANAGEMENT OF LEAD-BASED PAINT

Refer to WorkSafe: Guidelines for the management of lead-based paint for the required procedures and precautions when:

  • treating/removing lead-based paint
  • burning off paint
  • sanding off paint
  • using solvent based paint removers.
1.11
SAMPLES

Refer to the general section 1270 CONSTRUCTION for details of how samples will be reviewed and how instructions to proceed will be given.  Provide the following samples for review:

 

Sample A

Sample B

Sample C

Sample description:

~

~

~

Sample type:

~

~

~

Number:

~

~

~

Location:

~

~

~

Supporting documentation:

~

~

~

Reviewer:

Contract administrator

~

Contract administrator

~

Contract administrator

~

Time for review:

10 working days ~

10 working days ~

10 working days ~

Review criteria:

~

~

~

The intention of this clause is to allow samples to be obtained that are not otherwise readily available to a reviewer.

 

Delete rows and columns not required or add "n/a".

Sample description:

Describe the sample, size etc.

Sample type:

Portable sample for review

Portable control sample

Fixed sample for review

Fixed control sample

 

Control samples define requirements for type and quality and are used for comparison purposes throughout the contract.

 

A "portable" sample is a sample that is easily movable, convenient for carrying. A "fixed" sample is a sample (semi) permanently placed. Expand on these terms as necessary.

Number:

State number of samples required, e.g. a minimum of three control samples - portable allow a sample to be retained on site with the other samples retained by the contract administrator and contractor.

Location:

Identify location of fixed samples, e.g. off site, on site, in situ

Supporting documentation:

Describe any additional documents required to support the review.

Reviewer:

 

Modify to suit the project, add additional reviewers if required.

Time for review:

Alter time if required. Expand to state timing in relation to when and where the sample is provided, e.g. at first site meeting.

Review criteria:

For example:

- Appearance

- Texture

- Colour

Add any critical items. Provide clarity for work that is not dependent on the review to continue.

1.12
INFORMATION FOR OPERATION AND MAINTENANCE

Refer to the general section 1239 OPERATION & MAINTENANCE for provision of the following general operation and maintenance information as electronic PDF format documents:
Dulux DuSpec+ Specification Sheets
Dulux Product Data Sheets

To comply with product warranties, the building owner has the responsibility to ensure components are maintained and cared for in accordance with the Dulux care and maintenance instructions.

Use this clause to list requirements of information that is required but which does not warrant a separate specialist operation and maintenance manual.  Amend the clause if hard copy documents are required.

Provide this information prior to practical completion.

The general section 1239 OPERATION & MAINTENANCE describes the process of submission and review of operation and maintenance information.  Use this clause to describe the specific requirements, the required information and what it is to cover.

Requirements - Quality Control & Assurance
1.13
PRE-COMMENCEMENT MEETING

Convene a meeting, prior to the commencement of the work, between a representative of the contractor, the applicator and Dulux.
The following topics to be reviewed:

  • The coating system
  • Site safety
  • Equipment to be used
  • Coating repairs
1.14
QUALITY CONTROL SYSTEM - MANUFACTURER / SUPPLIER REQUIREMENTS

Applicator to maintain quality control system to Dulux requirements, including but not limited to:

  • Plan, establish and maintain quality control system to AS/NZS ISO 9001
  • Make available quality control records upon request of contract administrator or consenting authority
  • Permit representatives of Dulux to inspect the work in progress and take samples of their products from site if requested.
1.15
INSPECTIONS

Type:

~

Requirement:

~

Location:

~

Notify:

Contract administrator

 

~

Notification:

2 working days prior to work/item being carried out.

Type:

~

Type:

Notification Point

Work may continue and the contract administrator and any other nominated person may choose whether or not they wish to witness the particular work being carried out.  A Notification Point may be an item of work, testing, submit testing results etc.

 

Hold Point

Work may not proceed on that particular part until the contract administrator and any other nominated person has advised that work can continue.  A Hold Point may be an item of work, testing, submit testing results etc.

Requirement:

Requirement may include - a work procedure, a submission, evidence etc.

Location:

On-site, Off-site, or location within building etc.

Notify:

Dulux representative

 

Independent inspector engaged by the Principal

 

Any other nominated person.

Notification:

Amend notification period if required.

Coordinate with COMPLETION - TESTS & CERTIFICATION and/or COMMISSIONING - TESTS & CERTIFICATION.

2
PRODUCTS
Materials
2.1
COATING SYSTEMS

Refer to SELECTIONS.

Dulux coating systems, guaranteed for their consistency and performance under AS/NZS ISO 9001and APAS approval prepared, mixed and applied as directed in the Dulux DuSpec+specification sheets, specification manuals and product data sheets.

3
EXECUTION
Conditions
3.1
DELIVERY, STORAGE & HANDLING OF PRODUCTS

Refer to 1270 CONSTRUCTION for requirements relating to delivery, storage and handling of products.

Use this standard generic clause and if appropriate add additional special requirements.

3.2
ROUTINE MATTERS

Refer to 1250 TEMPORARY WORKS & SERVICES for protection requirements.
Refer to 1270 CONSTRUCTION for requirements relating to defective or damaged work, removal of protection and cleaning.

Use these standard generic clauses and if appropriate add additional special requirements.

3.3
PRE-COATING/FINISHING REQUIREMENTS

Check work previously carried out and confirm it is of the required standard for specified finish.  Carry out such additional preparatory work as required to bring the substrate to suitable condition.

3.4
COMPATIBILITY

Confirm compatibility of substrate with specified coating system prior to application

3.5
CONDITIONS FOR APPLICATION

Apply coatings in conditions approved for the application of the specified coatings in accordance with the Product Data Sheets.

Surface temperature:

3°C minimum above dew point temperature during application and curing

Air temperature:

10°C minimum - 25°C maximum

Relative humidity:

85% RH maximum

Concrete moisture:

10% maximum

Application - generally
3.6
STANDARDS AND TOLERANCES

Refer to the general section 1270 CONSTRUCTION for general requirements.

Amend this clause to describe specific standards and tolerances to be achieved in carrying out this part of the work.  Although such tolerances are typically included in standards (NZS, AS/NZS etc) in certain circumstances it is worth restating these in this clause.

3.7
APPLICATION GENERALLY

Prepare surfaces and apply coatings in accordance with Dulux DuSpec+ specifications, Product Data Sheets and Safety Data Sheets.

3.8
SEQUENCE OF OPERATIONS

Complete surface preparation before commencing painting.  Apply paint in the specified sequence using the specified paint.

Surface preparation

Note: Concrete, mortar and cement based products need to be fully cured for at least 28 days before painting.

3.9
SURFACE PREPARATION - CONCRETE

Remove any powdery layers, laitance, efflorescence and protrusions of mortar by detergent cleaning, wire brushing, water blasting or suitable chemical treatment.  Fill any cracks or surface imperfections with a compatible filler or patching compound, with the addition of 10-20% fresh Portland cement to match the existing surface.  Fill structural control or expansion joints with flexible, paintable mastic.

Suitable for Tilt Up, Off Form Concrete and Pre Cast Concrete

3.10
SURFACE PREPARATION - NEW MASONRY

Remove any powdery layers, laitance, efflorescence and protrusions of mortar by detergent cleaning, wire brushing, water blasting or suitable chemical treatment.  Fill any cracks or surface imperfections with a compatible filler or patching compound.

3.11
SURFACE PREPARATION - PREVIOUSLY PAINTED MASONRY

Remove all dirt, dust, efflorescence, laitance, powdery surfaces, mould and all other surface contaminants using a suitable cleaning
agent and rinsing/water blasting clean with water.  Sand surface to an even flat gloss level to provide a smooth, even surface and a good key for the new coating system to adhere to.  Remove all sanding dust prior to coating.

Application - coating system
3.12
COATING APPLICATION - GENERALLY

Each coating and the completed coating system to have the following qualities and properties:

  • Uniform finish, colour, texture, sheen and hiding power
  • Free of defects such as pinholing, alligatoring, blistering, staining, overspray, peeling, runs, sags and wrinkling
  • The proper number of coats applied.
3.13
DRYING TIME

Before handling or applying the next coat, give each coat the required drying time required by the manufacturer.  Ensure that surfaces being painted are dry and that ambient conditions are such that condensation does not occur before the paint reaches surface-dry condition.

3.14
COATING

Apply coatings in accordance with product application instructions to required DFT.  Recoat within the recoat window in accordance with the Product Data Sheet.

Completion
3.15
COMPLETION MATTERS

Refer to 1270 CONSTRUCTION for completion requirements and if required commissioning requirements.

Use this standard generic clause and if appropriate add additional special requirements.

4
SELECTIONS

For further details on selections go towww.dulux.co.nz and www.duspecplus.co.nz.

Substitutions are not permitted to the following, unless stated otherwise.

If substitutions are permitted modify the statement above, ensure the NO SUBSTITUTIONS clause from GENERAL is treated the same.


Select the options to suit the project and delete options not specified.

Protective coating systems to exterior concrete walls
4.1
EXTERIOR MASONRY WALLS, LONG TERM SYSTEM

System:

DuSpec+ NZDU03557

Coating type:

Epoxy mastic/Polyurethane gloss

1st coat:

DULUX Durebild STE @ 125 microns DFT

2nd coat:

DULUX Weathermax HBR @ 100 microns DFT

Gloss level:

Gloss

Colour:

~

Application method:

~

Colour:

Refer to finishes schedule where appropriate

Application method:

Spray

 

Brush

 

Roller

4.2
EXTERIOR MASONRY WALLS, LONG TERM SYSTEM, ISOCYANATE FREE

System:

DuSpec+ NZDU02741

Coating type:

Epoxy mastic/Isocyanate free/Polyurethane gloss finish

1st coat:

DULUX Durebild STE @ 125 microns DFT

2nd coat:

DULUX Acrathane IF @ 50 microns DFT

Gloss level:

Gloss

Colour:

~

Application method:

~

Colour:

Refer to finishes schedule where appropriate

Application method:

Spray

 

Brush

 

Roller

4.3
EXTERIOR TILT UP, PRECAST AND OFF THE FORM WALLS, LONG TERM SYSTEM

System:

DuSpec+ NZDU03555

Coating type:

Epoxy mastic/Polyurethane gloss

Preparation:

DULUX Acratex 400/4 Tiltwash @ 7 m²L

1st coat:

DULUX Durebild STE @ 125 microns DFT

2nd coat:

DULUX Weathermax HBR @ 100 microns DFT

Gloss level:

Gloss

Colour:

~

Application method:

~

Colour:

Refer to finishes schedule where appropriate

Application method:

Spray

 

Brush

 

Roller

4.4
EXTERIOR TILT UP, PRECAST AND OFF THE FORM WALLS, LONG TERM SYSTEM, ISOCYANATE FREE

System:

DuSpec+ NZDU02739

Coating type:

Epoxy mastic/Isocyanate free/Polyurethane gloss finish

Preparation:

DULUX AcraTex 400/4 Tiltwash @ 7 m²L

1st coat:

DULUX Durebild STE @ 125 microns DFT

2nd coat:

DULUX Acrathane IF @ 50 microns DFT

3rd coat:

DULUX Acrathane IF @ 50 microns DFT

Gloss level:

Gloss

Colour:

~

Application method:

~

Colour:

Refer to finishes schedule where appropriate

Application method:

Spray

 

Brush

 

Roller

Anti graffiti protective coating systems
4.5
ANTI-GRAFFITI OVER NEWLY PAINTED, FLUOROPOLYMER, NON-SACRIFICIAL

System:

~

Coating type:

Two pack water borne clear fluoropolymer

1st coat:

DULUX Surfaceshield FP @ 40 microns DFT

2nd coat:

DULUX Surfaceshield FP @ 40 microns DFT

Gloss level:

~

Application method:

~

System:

Gloss level:

DuSpec+ NZDU04735

Gloss

DuSpec+ NZDU04736

Satin

 

Application method:

Brush

 

Roller

Surfaceshield can only be applied by Dulux approved applicators.  Contact a Dulux representative to discuss availability in your area.

4.6
ANTI GRAFFITI OVER NEWLY PAINTED, 2 PACK CLEAR

System:

DuSpec+ NZDU00570

Coating type:

Two pack solvent based acrylic clear polyurethane

1st coat:

DULUX Quantum Clearcoat @ 45 microns DFT

Gloss level:

Gloss

Application method:

Spray

The newly painted surface must be left to cure for a minimum of 10 days before application of Quantum Clearcoat.

4.7
ANTI GRAFFITI OVER BARE SUBSTRATE (EXCL TILT UP), 2 PACK CLEAR

System:

DuSpec+ NZDU00572

Coating type:

Two pack solvent based acrylic clear polyurethane

Preparation:

DULUX Prep Wash @ 6m²/L

1st coat:

DULUX Quantum Clearcoat @ 45 microns DFT

2nd coat:

DULUX Quantum Clearcoat @ 45 microns DFT

3rd coat:

DULUX Quantum Clearcoat @ 45 microns DFT

Gloss level:

Gloss

Application method:

Spray

4.8
ANTI GRAFFITI OVER TILT UP, PRECAST AND OFF THE FORM CONCRETE, 2 PACK CLEAR

System:

DuSpec+ NZDU00577

Coating type:

Two pack solvent based acrylic clear polyurethane

Preparation:

DULUX AcraTex 400/4 Tiltwash @ 7 m²/L

1st coat:

DULUX Quantum Clearcoat @ 45 microns DFT

2nd coat:

DULUX Quantum Clearcoat @ 45 microns DFT

3rd coat:

DULUX Quantum Clearcoat @ 45 microns DFT

Gloss level:

Gloss

Application method:

Spray

4.9
ANTI GRAFFITI OVER BARE SUBSTRATE (EXCL TILT UP), NON-SACRIFICIAL

System:

DuSpec+ NZDU02295

Coating type:

Water based copolymer

Preparation:

DULUX Prep Wash @ 6 m²/L

1st coat:

DULUX Surfaceshield HD

Gloss level:

Invisible

Application method:

Spray

Application rates vary depending upon the porosity of the substrate.  For very porous substrates additional passes or coats will be required.

Surfaceshield can only be applied by Dulux approved applicators.  Contact a Dulux representative to discuss availability in your area.

4.10
ANTI GRAFFITI OVER TILT UP AND OFF THE FORM CONCRETE, NON-SACRIFICIAL

System:

DuSpec+ NZDU02298

Coating type:

Water based copolymer

Preparation:

DULUX Acratex 400/4 Tiltwash @ 7m²/L

1st coat:

DULUX Surfaceshield HD

Gloss level:

Invisible

Application method:

Spray

Application rates vary depending upon the porosity of the substrate.  For very porous substrates additional passes or coats will be required.

Surfaceshield can only be applied by Dulux approved applicators.  Contact a Dulux representative to discuss availability in your area.